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We require a high-precision, production-ready 3D CAD assembly model and nested 2D sheet metal fabrication flat-pattern vector export (.DXF format) for a modular, 8-faceted solar concentrator basin (inverted octagonal truncated pyramid). The entire design is structurally locked to a flat-plane, segmented architecture with absolute ZERO material curvature. All dimensions, clearances, slots, and tab depths must be modeled exactly for a true 0.9 mm sheet metal thickness (Mirror-Polished Stainless Steel). 1. CORE SYSTEM DIMENSIONS (1:1 MILLIMETER SCALE): - Total Vertical Plumb Height: Exactly 416.0 mm (Vertical distance measured from the flat base plate floor straight up to the horizontal plane of the upper aperture rim). - Inner Octagon Slot Footprint: A regular octagon footprint measuring exactly 450.0 mm flat-to-flat across the center axis. - Individual Base Perimeter Edge Length: The 8 perimeter legs of this 450mm flat-to-flat inner octagon define the direct baseline docking track for each panel (calculated mathematically at 186.4 mm width per edge segment). - Bounding Top Width Rim: The horizontal upper rim width of each unrolled flat blade template scales out to exactly 386.0 mm. 2. MECHANICAL ASSEMBLY INTERFACE & CLEARANCES: - The 8 identical flat panels tilt outward away from the vertical plumb axis at a strict 3D dihedral slope angle of EXACTLY 60 degrees relative to the horizontal base plate plane. - The 8 facets must interlock sequentially using a continuous, rotating "Cyclic Pinwheel Lap-Joint" configuration. - ONE side margin of each blade template features a uniform 15.0 mm parallel extension flange. This flange features a pre-programmed press-brake/V-groove score line along the original 39-degree edge to fold neatly and hug the flat rear skin of the adjacent blade with a 100% flush face-to-face handshake. - SLANTED BASE CLEARANCE NOTCH: The bottom corner of the 15.0 mm extension flange features a skewed clearance notch cutout. The cutout tracks vertically straight up the slanted 60-degree dotted bend line (original blade edge) for exactly 20.0 mm, then cuts horizontally to the right perfectly parallel to the bottom baseline until it exits the outer sheet margin. This leaves the 186.4 mm main blade body solid and completely untouched for a zero-gap fit, while providing a 20mm clearance step above the floor to eliminate base-plate collision. - DIRECT BASE SLOT DROP-IN: Each blade features exactly ONE rigid, centered 99.0 mm wide x 20.0 mm deep male interlocking tab protruding straight down vertically out of its 186.4 mm baseline edge. - THE CHASSIS BASE PLATE MESH: The base plate consists of an outer structural 550 mm x 550 mm square platform with rounded corners enclosing the inner octagon slot grid. The 4 extended corners of the square act as outrigger mounting bays for heavy castor plates and leveling legs. The 8 receiving slots are cut to an exact, tight 1.0 mm width and 100.0 mm length, centered precisely along the 186.4 mm perimeter lines to accept the 0.9mm steel tabs with a zero-play mechanical friction fit. The slot path loop must accommodate the parallel thickness offset of the rotating pinwheel shingle layers. 3. DELIVERABLES REQUIRED: - Clean, manifold 3D Step (.STP / .STEP) or SolidWorks assembly file showing the locked 60-degree interlocking polyhedral funnel. - Production-ready 2D Flat-Pattern nested sheet metal vector profile layers (.DXF format) with absolute zero double-lines or overlapping nodes, scaled at a true 1:1 millimeter constraint, ready to load straight into a CNC Fiber Laser cutting machine bed compiler. Brief: Expert sheet metal fabricators and precision product draftsmen preferred. Clean layout math and geometric rigidity are absolute priorities. Let's move fast!
Project ID: 40703886
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41 freelancers are bidding on average $28 USD for this job

I'm an experienced and versatile engineer specialized in architectural and product designs, with a focus on sheet metal fabrication. With a deep understanding of CAD software like Solidworks, AutoCAD, CATIA, I'm adept at converting intricate engineering drawings into precise 2D flat patterns. With my skills in 3D modeling and 2D drafting, I'm confident in delivering a clean, manifold 3D Step or SolidWorks assembly file depicting the complexity of your 8-faceted polyhedral hopper basin. Your project calls for a meticulous approach to detail and a keen eye for geometric rigidity. Through my years of expert workmanship in the manufacturing industry, I've developed a knack for creating drafts that are production-ready and compatible with the most sophisticated machines like CNC Fiber Laser Cutters. My proficiency extends to software such as Tekla Structures which allows geometric precision needed for your project. In summary, choosing me guarantees you a high-degree of professionalism, deep sensitivity to geometry accuracy and an unmatched expertise in translating intricate ideas into fabricated prototype components. Let's move fast together towards creating your vision into reality.
$80 USD in 1 day
7.9
7.9

Dear Sir, I have extensive experience creating precision sheet metal CAD assemblies, flat patterns, CNC-ready DXF files, interlocking components, and fabrication drawings with strict dimensional and geometric requirements. I’ll develop the 8-faceted polyhedral hopper with exact 0.9 mm stainless steel thickness, 416 mm overall height, 450 mm flat-to-flat octagonal footprint, and the required 60° facet angle. I’ll carefully model the cyclic pinwheel lap joints, 15 mm folding flange, 20 mm clearance notch, 99 × 20 mm interlocking tabs, and the 550 × 550 mm base plate with accurately positioned receiving slots. The flat patterns will be developed at true 1:1 millimeter scale with clean profiles, no duplicate geometry or overlapping nodes, and proper bend/score details where required. I’ll also ensure the nested DXF geometry is suitable for direct CNC fiber-laser cutting and downstream fabrication. I can provide a clean, manifold STEP/SolidWorks assembly showing the complete interlocking structure along with production-ready nested DXF flat patterns. I’ll prioritize the geometric calculations and fit between all components so the final assembly maintains the specified clearances and zero-curvature architecture. I’m ready to move quickly and can begin with the core panel and base interface to verify the critical geometry before completing the full set. Best Regards Ivy
$20 USD in 1 day
6.8
6.8

Hello there, This is Sajjad Khan. I am an Architect with more than 6 years of experience in my field in Design and Visualization, MEP, Structural etc. I am experienced in Revit, Rhino, Twinmotion, 3ds Max, AutoCAD, SketchUp, Lumion, D5 Render and Blender as well. I have recent experience in similar projects also. It’s an interesting project and I am really excited to start working on it. Please Get in Touch with me for further discussion on the project.. Thanks Sajjad Khan
$20 USD in 1 day
6.8
6.8

As someone with over a decade of experience in the industry, I understand the critical balance between technical precision and practical fabrication requirements. Given my expertise in 3D modeling and an exceptional track record of successfully delivering intricate projects, your 8-faceted 0.9mm stainless steel hopper basin will be in good hands. I am well-versed in designing nested 2D sheet metal fabrications with stringent dimensional precisions, which is crucial for your inverted octagonal truncated pyramid design. Furthermore, my understanding of your dihedral slope angles, lap-joint configurations along with my capability to provide clean and production-ready files such as step (.STP/ .STEP) or SolidWorks assembly files and .DXF format profiles ensures a ready-to-produce set of files without any scale or dimension errors. Meeting deadlines has been paramount to my career as I understand the importance of turnaround time for industrial projects. Trust me; I am committed to delivering efficiently and precisely within the given timeframe unique to each project. So let's venture into this, leverage my skills in your project and transform your unique idea into an impeccably precise design!
$45 USD in 1 day
6.8
6.8

Welcome I MADE MANY SMART DEVICES THAT MANUFACTURED AND USED IN REAL YOU WILL GET IT DONE PERFECTLY IN LESS TIME CHECK MY LATEST REVIEWS > (http://www.freelancer.com/u/ENG1mga) I have previously worked on, Lifting Set of Drones Mechanism, Robotic Arm, Delivery Robot, Automatic Wiring Machine, Solenoid Engines, Car Rooftent, Boat Lift Mechanism, Shoe Treadmill Mechanism Mechanical Ventilator and many other projects. I use Solidworks, Fusion 360, and ANSYS, COMSOL I have a workshop specializing in all 3D printing and CNC machining work, so I strive to provide the highest quality and precision. What you will receive with me: - 2D drawings - 3D files - Complete Tech. Formats - Finite Element Analysis (FEA) (if needed).
$100 USD in 1 day
6.7
6.7

Hello; We are interested in your 3D CAD Modeling & Nested 2D .DXF Sheet Metal Export for an 8-Faceted Polyhedral Hopper Basin (0.9mm Stainless Steel) project. We are a professional team of expert architects from all over the world. Our team offers the highest quality and most effective projects with over 14 years of experience and works with a focus on 100% customer satisfaction. When you choose us, you will have a final delivery that exceeds your expectations. We look forward to working with you! Take a look at our past work on our portfolio: https://www.freelancer.com/u/worldarcpart Kind Regards WORLD ARCHITECTURE PARTNERS
$10 USD in 2 days
6.3
6.3

With over a decade of experience in mechanical engineering and product design, I am confident that I am the right person for your project. I have built up an extensive set of skills and deep knowledge of leading CAD software including Solidworks (CSWP certified), Creo, AutoCAD, and Autodesk Inventor which are necessary to create a high-precision, production-ready 3D model such as the one you need. Moreover, my proficiency in Ansys will be useful in ensuring the structures' rigidity and dimensional accuracy. Throughout my career, I have worked on projects similar to yours that required great attention to detail and geometric accuracy. This includes working with sheet metal making me adept at generating clean 2D drawing files (.DXF format) ready for CNC Fiber Laser cutting machine aiding a smooth manufacturing process. I not only understand the need for 'true' millimeter-scale dimensioning but also have hands-on experience with nesting techniques required for efficient material utilization. In our fast-paced digital world, time is money. A positive track record with delivering quality results for clients around the world combined with proficiency in diverse manufacturing techniques places me in a position to provide tailored engineering solutions within your project constraints. Let's work together to make your invention a reality – accurately, efficiently, timely!
$30 USD in 3 days
6.3
6.3

Hello, I can develop this solar concentrator basin as a precise, production-ready sheet-metal CAD assembly, following the specified 0.9 mm mirror-polished stainless steel thickness and the exact 1:1 millimeter dimensions. I understand the design must remain completely flat-panel based with zero material curvature. I can model the eight identical facets, 60° geometry, cyclic pinwheel lap joints, 15 mm interlocking flanges, 20 mm clearance notches, 99 × 20 mm tabs, and the corresponding 550 × 550 mm base plate with accurately positioned slots. I will prepare clean, manufacturable flat patterns with correct bend/score references and export the profiles as 1:1 DXF files, ensuring no duplicate lines, overlapping geometry, or unnecessary entities that could cause problems during CNC fiber-laser cutting. The final 3D assembly will clearly show the actual interlocking relationship between the panels and base. I have experience with SolidWorks, sheet-metal modeling, flat patterns, fabrication drawings, and manufacturing-oriented CAD. Best regards, Fatma Saed Mechanical CAD & Sheet Metal Designer
$20 USD in 1 day
6.0
6.0

As an engineering company specialized in 3D modeling and CAD design using tools such as AutoCAD and Solidworks, my team at MAA CAD is keen to take on your project. We have extensive experience with sheet metal fabrication and a meticulous understanding of geometric rigidity - skills that align perfectly with your requirements. Our proficiency in nested 2D sheet metal vector exports (.DXF format) combined with our understanding of precision manufacturing principles will ensure that your production process proceeds without a hitch. Our designs are always delivered in clean, manicured layers, without any double-lines or overlapping nodes, ready for direct loading into a CNC Fiber Laser cutting machine bed compiler. Moreover, we understand the importance of optimization at each stage of the project to maximize efficiency without compromising quality. This translates to precise assembly drawings, efficient part utilization, and minimizing complexity—a perfect fit for a project like yours. Finally, MAA CAD is deeply committed to adhering strictly to client schedules and ensuring rapid project turnaround without compromising quality. Choose us for a reliable, efficient, and ‘zero material curvature’ solution to your 3D modeling needs.
$50 USD in 7 days
5.7
5.7

Hello, I reviewed the requirements, and the core challenge is translating the locked polyhedral geometry into fabrication-accurate sheet-metal parts while maintaining the exact 0.9 mm thickness, interlocking interfaces, bend geometry, clearances, and 1:1 CNC-ready DXF profiles. I would build the complete 8-facet assembly with the specified 60° geometry, pinwheel lap joints, 15 mm flanges, clearance notches, interlocking tabs, and base-slot interfaces, then produce clean manifold STEP geometry and nested DXF flat patterns without duplicate lines or overlapping nodes. I have worked on similar precision sheet-metal CAD, flat-pattern development, CNC laser fabrication files, interlocking assemblies, and production-ready mechanical modelling and can share relevant examples once we connect in chat. Best Regards, Muskan
$20 USD in 1 day
5.4
5.4

THIS IS A GREAT MATCH. I have just completed a project for a modular solar concentrator with a similar design focus. You need high-precision 3D CAD models and nested DXF files for fabrication. I’ll ensure all dimensions are exact, with special attention to that tricky slanted base clearance notch. The zero-gap fit is crucial for functionality. Keeping everything simple and clear will make the process smooth for you. REACH OUT, LET'S SEE IF WE ARE A GOOD FIT. ? Regards, Stefan.
$18 USD in 7 days
4.7
4.7

Hello, The key challenge is converting the locked geometric specification into fabrication-ready sheet-metal geometry where the 60° facets, interlocking joints, tabs, slots, bend lines, and clearances all remain mathematically consistent. I can build the complete 3D polyhedral hopper assembly with the 0.9 mm sheet thickness, verify the facet and base geometry, and generate clean 1:1 DXF flat patterns with correct bend/score features and no duplicate or overlapping geometry. I’ll also validate the tab-slot interfaces, flange clearances, pinwheel lap-joints, and overall assembly fit so the exported profiles are suitable for CNC laser fabrication. I have experience with precision sheet-metal CAD, parametric modeling, flat-pattern development, and production DXF preparation, and can share relevant examples once we connect in chat.
$20 USD in 1 day
4.3
4.3

Hello, I can create your complete production-ready 3D CAD assembly and CNC-ready DXF flat patterns for the 8-faceted solar concentrator with the precision this project requires. I understand that the entire structure must remain completely flat-plane with zero material curvature and be designed around the exact 0.9 mm stainless-steel thickness. I will accurately model the 416 mm vertical height, 450 mm inner octagon footprint, 186.4 mm perimeter segments, 386 mm upper rim, and exact 60° panel inclination. The cyclic pinwheel lap-joint, 15 mm side flange, 39° score line, 20 mm clearance notch, 99 × 20 mm interlocking tabs, and matching 1 × 100 mm base slots will all be precisely integrated. I will also build the 550 × 550 mm chassis base with the octagonal slot grid and corner mounting bays. The final assembly will be clean, manifold, properly aligned, and checked for thickness offsets, interference, and mechanical fit. I will prepare the DXF flat patterns at true 1:1 mm scale with clean single-line geometry, no double lines or overlapping nodes, ready for CNC fiber laser fabrication. I am confident I can deliver accurate geometry while keeping the workflow fast and organized.
$15 USD in 1 day
4.2
4.2

Hi there ! Being a mechanical design specialist with expertise in sheet metal fabrications, I would be the perfect fit for your project. My thorough understanding of geometric rigidity and dimensional precision ensures that I can provide the clean, mathematically accurate 3D CAD assembly model and the corresponding 2D sheet metal fabrication plan you require. Utilizing my skills in CAD software like SolidWorks and AutoCAD enables me to create intricate designs such as yours, accounting for all dimensions, slots, and tab depths with zero material curvature. Additionally, my design-for-manufacture background ensures that your final deliverables will be production-ready and seamlessly compatible with CNC Fiber Laser cutting machines. I'm confident in my ability to meet deadlines without sacrificing quality or precise execution. I am committed to delivering work that exceeds expectations Let's work together to transform your vision into a reality, on-time and with the utmost precision Thanks & regards Gaurav Sharma....
$30 USD in 1 day
4.2
4.2

Hello, We would like to grab this opportunity and will work till you get 100% satisfied with our work. Please come over chat and discuss your requirement in a detailed way. Regards
$25 USD in 1 day
3.7
3.7

I have 5+ years of experience in precision 3D CAD, sheet-metal design and CNC fabrication, including flat-pattern development and manufacturing-ready DXF files. I can accurately model the 8-facet octagonal concentrator, including the exact 416 mm height, 60° panel angle, 0.9 mm stainless-steel thickness, 15 mm lap flange, 20 mm clearance notch, 99 × 20 mm interlocking tabs and 550 × 550 mm base plate with receiving slots. Deliverables: Production-ready STEP/SolidWorks assembly Exact 1:1 mm DXF flat patterns CNC fiber-laser-ready geometry Zero overlapping/duplicate lines or nodes Correct bend/score lines, tabs, slots and clearances Nested panel layout and manufacturing checks I’ll maintain the locked flat-plane architecture with zero curvature and verify the complete interlocking assembly before final delivery.
$20 USD in 2 days
4.1
4.1

I have completed similar precision mechanical CAD and sheet-metal fabrication projects involving flat-pattern development, CNC-ready DXF profiles and accurately interlocking assemblies. I can develop your 8-facet solar concentrator with strict 0.9 mm stainless-steel geometry and absolutely no material curvature. I’ll model the complete assembly at true 1:1 mm scale, maintaining the specified 416 mm height, 450 mm octagon footprint, 386 mm upper rim and 186.4 mm panel baseline. The 60° panel orientation, 15 mm lap flange, 20 mm clearance notch, 99×20 mm tab and 550×550 mm base with eight receiving slots will be incorporated precisely. Deliverables Manifold STEP/STP or SolidWorks assembly Complete 8-panel interlocking model 1:1 sheet-metal flat patterns CNC fiber-laser-ready DXF files Base plate with 8 receiving slots All tabs, flanges and clearance notches Geometry and dimensional verification Clean DXF with no duplicate lines or overlapping nodes Why Choose Me I focus on precision CAD, sheet-metal development and manufacturing-ready documentation. I’ll treat your dimensions as locked parameters and verify the assembled geometry and interfaces before final delivery. Please provide any reference sketches or existing geometry. I’m ready to start immediately.
$15 USD in 2 days
3.8
3.8

Hi, I have experience creating precise CAD and fabrication-ready models where dimensional accuracy, sheet-metal interfaces, and assembly fit are critical, and I can handle your 8-panel solar concentrator from the complete geometry through the final DXF exports. I will build all eight identical flat blades using the exact 0.9 mm material thickness and maintain the specified 416 mm vertical height, 450 mm flat-to-flat octagon, 186.4 mm baseline, and 386 mm upper rim dimensions. The strict 60° slope and cyclic pinwheel lap-joint will be accurately constructed so each panel interlocks correctly with the next. I will carefully model the 15 mm extension flange with its 39° fold line, the 20 mm slanted base clearance notch, and the centered 99 × 20 mm male tab for the base connection. The 550 × 550 mm base plate will include the eight precisely positioned 1 × 100 mm receiving slots and the required corner outrigger areas. I will account for the 0.9 mm stainless-steel thickness and all necessary offsets between the overlapping panel layers. After completing the 3D assembly, I will verify the geometry, clearances, alignment, and interlocking behavior before producing the final files. The DXF patterns will be clean, 1:1 mm scale, CNC-ready, and free from duplicate lines, overlapping nodes, or unnecessary geometry. I can start immediately and focus on delivering a fabrication-ready result rather than just a visual CAD model.
$20 USD in 1 day
3.9
3.9

Hello, This design is fundamentally a precision flat pattern problem, since the 8 facets, 60 degree slope, 0.9 mm thickness, lap joints, tabs, and base slots all need to resolve correctly as one assembly. I can build the locked polyhedral assembly in SolidWorks or Fusion 360, then generate clean 1:1 DXF profiles with no duplicate geometry or overlapping nodes. I’ll verify the critical dimensions, clearances, tab and slot interfaces, and sheet thickness before finalizing the STEP and CNC ready DXF files. Could you share any existing sketches or reference geometry so I can establish the exact starting configuration?
$10 USD in 1 day
3.5
3.5

Hello, how are you today? What I need is you, and what you need is me. Together, we are mutually beneficial, and over time, that collaboration becomes a valuable asset. I'm very interest in your task. If you give me your task. I can finish your task for short time. I have many experience in this part. best regards, Juan
$20 USD in 2 days
0.0
0.0

Port Elizabeth, South Africa
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