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We're developing a premium smart case for the iPhone 15 ("Techs") housing a custom PCB, battery, ESP module, and a 1.69" TFT display (240×280, ST7789) positioned beside the camera. This is a real hardware product going to manufacturing — not a concept render. We need the complete enclosure design taken all the way to production-ready files. Scope — full enclosure design: Precisely fitted to iPhone 15 dimensions (camera module, buttons, ports, charging alignment) Body + lid + internal PCB housing + battery compartment + display window Slim, pocket-comfortable profile despite housing electronics iPhone-recognizable silhouette (camera cutout, optional Apple logo visibility) Our brand logo ("Techs") engraved/embossed or otherwise integrated into the case design — placement and execution style open to your suggestion Electrical insulation — no electronic component may directly contact the iPhone body (hard constraint, full guideline PDF provided) Thermal consideration — heat from electronics must not be trapped against the phone Fastening/assembly method that's fast for us to assemble in production but not user-openable Drop-resistant, good tactile feel, balanced weight Surface finish suitable for printing/branding Deliverables (fully manufacture-ready): Final 3D CAD files (STEP + native format) Complete technical drawings with tolerances DFM/DFA validation for the chosen manufacturing process Material selection with justification (mechanical, thermal, cosmetic) Manufacturing process recommendation — CNC prototype and/or injection molding for production — with reasoning Files ready to hand directly to a CNC shop or mold maker with no further engineering needed Agreed number of revision rounds included (please state how many rounds are included in your quote) We will provide: 3D model of the PCB Full electronics specs (battery, display, ESP, charging port) Techs logo file (vector) Design guideline PDF (critical constraints, e.g. electronics-to-body clearance) Reference iPhone 15 CAD dimensions if needed Budget: $100–150 fixed, full scope as described above. Please quote within this range and note if any part of the above would need to be trimmed to fit it — we'd rather know upfront than mid-project. To apply, please share: Portfolio of enclosure/electronics-housing designs that were actually manufactured (not just rendered) — plastic or metal parts Software you work in (SolidWorks / Fusion 360 / Inventor / etc.) Your experience with DFM/DFA and injection molding or CNC part design Estimated turnaround time and number of revision rounds included at this budget
Project ID: 40588982
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47 freelancers are bidding on average $419 USD for this job

As an experienced mechanical designer with a knack for precision, I am perfectly positioned to tackle your iPhone 15 Smart Case Industrial Design project. My nine years in the field have afforded me the opportunity to take part in designing and delivering tangible, high-quality products just like you need—a case that's both functional and aesthetically appealing. A significant portion of my work has dealt with manufacturing for products similar to yours, meaning I possess a deep knowledge of DFM/DFA principles and injection molding/CNC part design. I primarily utilize SolidWorks for my projects, and over time, I have mastered its functionality. I believe in paying attention to every little detail, especially when it comes to design interfaces between different components, ensuring that no electrical component will ever come into direct contact with the iPhone's body. Additionally, I'm mindful of heat management; your iPhone's optimal functioning depends on it! Furthermore, 3D CAD is second nature to me — and within this project budget
$250 USD in 2 days
8.5
8.5

As an accomplished Engineer and Product Designer, I'm eager to put my skills to work crafting your iPhone 15 Smart Case from design conceptualization to final manufacture-ready files. I possess a wealth of experience specifically in plastic and metal enclosure designs that have successfully made it into production - precisely the kind of expertise you need for this project. I am fully versed in SolidWorks, which has been my go-to software for efficient, accurate modeling, and design.
$266 USD in 1 day
7.6
7.6

As a professional team of CAD engineers, we believe our structured approach to projects will set us apart from your typical freelancer. Our skills in CAD 3D, design industrial design, and mechanical engineering align perfectly with your requirements for the iPhone 15 smart case project. We have extensive experience not just rendering designs but actually manufacturing plastic and metal parts that meet strict tolerances and guidelines. Our work with DFM/DFA and our understanding of injection molding or CNC part design gives us an edge in creating a production-ready design for you. We're highly proficient in SOLIDWORKS, a software noted for its precision and excellence in designing such complex enclosures. Additionally, we have ample experience with thermal management, ensuring heat from electronics will not be trapped against the phone. The SYNCCAD team also offers quick turnaround times without compromising the quality or number of revision rounds necessary to complete a task to perfection. Despite your budget range, we can guarantee all aspects of your project will be catered to without any need for trimming. Working with us will provide you with a value-for-money service that is always on time and on budget—a reputation that our 186 verified reviews can attest to.
$800 USD in 7 days
7.3
7.3

Hi there, Your smart case project for the iPhone 15 - integrating a custom PCB, battery, ESP module and display window into a slim, drop-resistant enclosure - is exactly the kind of mechanical product design challenge we enjoy taking on. We understand the goal is a manufacture-ready design that accounts for electrical insulation, thermal behaviour, a clean iPhone-recognizable silhouette and your "Techs" branding, without compromising fit or assembly speed. Our usual approach for enclosure work like this is staged - starting with concept fit and internal layout, moving through detailed modelling and technical drawings, with a review step before finalizing files - subject to confirming the exact scope and revision expectations with you first. TRYGVE Studio works across architectural, engineering and interior design services, with an established base in modern residential work and familiarity with industry-standard 3D and CAD tools. Since the described scope (full enclosure, DFM validation, material and process recommendation) is fairly extensive, we'd like to align on budget, timeline and revisions before finalizing pricing. Feel free to message us on https://www.freelancer.in/u/faisal8071 to discuss further. Regards, Ar. Faisal Saif
$650 USD in 8 days
6.8
6.8

Welcome I MADE MANY SMART DEVICES THAT MANUFACTURED AND USED IN REAL YOU WILL GET IT DONE PERFECTLY IN LESS TIME CHECK MY LATEST REVIEWS > (http://www.freelancer.com/u/ENG1mga) I have previously worked on, Lifting Set of Drones Mechanism, Robotic Arm, Delivery Robot, Automatic Wiring Machine, Solenoid Engines, Car Rooftent, Boat Lift Mechanism, Shoe Treadmill Mechanism Mechanical Ventilator and many other projects. I use Solidworks, Fusion 360, and ANSYS, COMSOL I have a workshop specializing in all 3D printing and CNC machining work, so I strive to provide the highest quality and precision. What you will receive with me: - 2D drawings - 3D files - Complete Tech. Formats - Finite Element Analysis (FEA) (if needed).
$250 USD in 1 day
6.8
6.8

Hi There , I’ve carefully checked your requirements and really interested in this job. I’m working as a freelance graphic designer with U.S. and European teams. I’m offering best quality and highest performance at lowest price. I can complete your project on time and your will experience great satisfaction with me. I have rich experienced in 3D Printing, Industrial Design, CNC, Mechanical Engineering, Product Design, CAD/CAM, 3D Design, Manufacturing Design, 3D Modelling and 3D CAD. For more information about me, please refer to my portfolios. I’m ready to discuss your project and start immediately. "Techs" Looking forward to hearing you back and discussing all details.. With regards
$250 USD in 1 day
6.6
6.6

$150 Having worked as a Mechanical Design Engineer for over seven years, I've honed my skills on both designing and manufacturing products just like your iPhone 15 Smart Case. My portfolio boasts many successful projects in which I designed enclosures and electronic-housing parts that were not just rendered but also manufactured, aligning with the precise needs of clients. These experiences blend perfectly with your project's needs, be it thermal consideration, electrical insulation or a slim, pocket-comfortable profile. In terms of software proficiency, I mainly work with SolidWorks and Autodesk inventor which are both powerful tools for precise design works like yours. Moreover, my strong grip over DFM/DFA makes me well-equipped to provide manufacturing process recommendations along with technical drawings that have tolerances taken care of. Turning to cost and time management, I'm committed offer my services to you within your budget range without sacrificing any part of the detailed scope you mentioned. Additionally, I believe in transparent communication and reliable delivery so you don't have to doubt my turnaround time estimation. And yes! Your project's revisions rounds wouldn'tincur any extra costs since I always offer unlimited design revisions if required - a key reason why +70 clients have given 4.9/5-star rating.
$250 USD in 7 days
6.6
6.6

Hi there! We can design a premium iPhone 15 smart case ready for manufacturing, integrating the PCB, battery, display, and enclosure while maintaining a slim, ergonomic profile. Proper DFM, thermal isolation, assembly strategy, and injection molding considerations are essential to achieve a reliable, production-ready consumer product. Our team specializes in consumer electronics enclosure design, parametric CAD, injection-molded plastic parts, and manufacturing documentation from prototype through production. ✅ Which CAD format do you prefer for the native source files? ✅ Have the PCB, battery, and display dimensions been finalized? ✅ Should the enclosure be optimized for CNC prototypes, injection molding, or both? Check portfolio: www.freelancer.com/u/rvwebfreelancing/mech We will answer all questions and ensure a professional, smooth project process. Ready to begin. Buildtrix Studio
$255 USD in 7 days
6.6
6.6

Hi, I’m a multidisciplinary engineer focused on design + analysis, delivering production ready CAD and simulation-backed solutions. I work across mechanical and architectural scopes, with clear drawings, practical detailing, and fast communication. Feel free to check my profile for similar projects ,happy to review your scope and suggest the best next steps. G. Zaralı
$1,250 USD in 7 days
6.4
6.4

With a decade-long background in Mechanical Engineering, I've amassed a wide range of skills and achievements perfectly suited for your iPhone 15 Smart Case Industrial Design project. I excel in transforming complex hardware requirements into solid, functional, and aesthetic-pleasing designs - which have been successfully manufactured to date. My expertise traverses across the gamut from Sheet Metal to Injection Molded Plastic Parts, aligning perfectly with your project's needs. In terms of turnaround time for your project within budgets constraints, although it is dependent on the complexity of the sketches and specific needs for injection molding or CNC part design or prototyping needed for DFM/DFA validation as well as on specific rounds of revision needed which could shape the duration of project completion intervals; however to give you an overview i would commit a rapid-TAT typically within an agreed number of revision rounds included within budget constraints without compromising on the superior quality of work that I pledge to deliver through seasoned proficiency.
$400 USD in 7 days
6.3
6.3

Hi — I'm Mohand, a talented industrial engineer ready to take your "iPhone 15 Smart Case Industrial Design" project from concept to production-ready files. I will design a slim, pocket-friendly enclosure precisely fitted to iPhone 15 dimensions that houses your custom PCB, battery, ESP module, and 1.69" ST7789 display beside the camera while ensuring electrical insulation and thermal clearance per your guideline PDF. Deliverables include final 3D CAD (STEP + native), full technical drawings with tolerances, DFM/DFA validation, material recommendations, and files ready for CNC or mold-making. I recommend injection molding for high-volume production with CNC prototypes for initial validation; material choices and assembly method will be justified in the documentation. I work in SolidWorks and Fusion 360, have designed manufactured electronics enclosures, and am experienced with DFM/DFA and injection-mold-ready design.
$500 USD in 5 days
5.7
5.7

I am here to bring your product to life. I'm a mechanical engineer with 11 years of experience designing industrial product, furniture product, plastic product and machine, automatic system Experience type: 3D, 2D models, Render, Sheet Metals, Machines and Devices, Industrial Products, Plastic Molds, Plastic Parts Software program: Autodesk Inventor, Solidworks, Autocad , NX-Siemens I am always glad to cooperate, I guarantee quick lead-time, information of the project is always confidential . Your project will be developed with speed and high quality, as well as all the jobs already accomplished. Please send me a message
$500 USD in 7 days
6.0
6.0

Hello, we are Vutuk Design and Media. Backed by a full-service product design, simulation, and digital media firm led by a principal mechanical design engineer with 15 years of experience, our agency is fully equipped to deliver the complete industrial design package for your iPhone Smart Case. We offer an integrated workflow that bridges advanced plastic engineering with cinema-grade media assets. To optimize our team's engineering and media pipeline for your product roadmap, we have a few brief questions: Do you require full production-ready documentation, including 2D manufacturing blueprints with tight tolerances and draft angles for injection molding tooling? Are there specific weight, thickness, or ergonomic targets that our engineering team must satisfy during the layout phase? What is your preferred timeline for the initial industrial design concept review before we advance to the internal mechanical detailing? We invite you to visit our company profile and extensive portfolio page to witness the level of engineering detail and stunning visual assets we bring to consumer tech brands. We look forward to partnering with you.
$500 USD in 7 days
5.6
5.6

With over a decade of experience in 3D CAD and design, as well as notable expertise in DFM/DFA and injection molding, my engineering company, MAA CAD, is perfectly equipped for the precise, thorough job this iPhone 15 smart case project demands. I particularly understand the importance of functional aesthetics and will bring that knowledge to bear in our delivery of a slim, pocket-comfortable profile that retains your desired iPhone-recognizable silhouette with highly durable protective qualities. Given your specified budget range, I want to assure you that no function or quality will be compromised. I am more than able to perform within this bracket while ensuring full attention to your outlined deliverables. I am proficient in Fusion 360 by Autodesk and have direct experience with CNC part design alongside DFM/DFA processes specific to injection molding - exactly what you expect from the ideal candidate for this project. Some noteworthy works we have successfully taken from design to manufacturing include metal and plastic enclosures for real electronic products - not just concepts or renders.
$500 USD in 7 days
5.7
5.7

Hello, I reviewed your smart case requirements, and the core challenge is engineering an enclosure that accommodates the PCB, battery, display, and ESP module while maintaining manufacturability, thermal isolation, structural strength, and the ergonomics expected from an iPhone case. The enclosure, internal mounting features, fastening strategy, material selection, and DFM considerations all need to be developed together so the design transitions smoothly from CNC prototypes to injection molding without requiring major engineering changes. I have worked on similar electronics enclosure and production-ready mechanical design projects and can share relevant manufactured examples once we connect in chat. Also a quick question, has the PCB layout and component stack height already been finalized, or should the enclosure allow for potential hardware revisions before tooling? Best Regards Muskan
$250 USD in 1 day
5.1
5.1

10 plus years experience in 3D modeling and printing specialist with an extensive background in designing and manufacturing electronics housings, your project sounds like an excellent match for my skillset. I have a sharp eye for detail and I'm well-versed in several software platforms, including SolidWorks, Fusion 360, and Inventor. My expertise is not limited to design; I also understand and implement DFM/DFA principles proficiently which is crucial for this project. I've delivered several enclosure designs that have been taken all the way to production and successfully manufactured, making them much more than just concept renders. These experiences encompass both plastic and metal parts, which means I'm adept at finding effective solutions across various materials to meet mechanical, thermal, and aesthetic requirements. Furthermore, I have hands-on familiarity with the manufacturing processes you specifically mentioned: CNC vs Injection Molding.I am confident we can discuss the pros & cons of each in line with your vision. In terms of file deliverables, I will provide final 3D CAD files in STEP format as well as my native format. Full technical drawings with tolerances will be included, along with DFM/DFA validation, material selection justification (mechanical, thermal, cosmetic), and a manufacturing process recommendation compatible with CNC or injection molding.
$254 USD in 3 days
5.3
5.3

Hello, I can deliver a production-ready enclosure for your iPhone 15 smart case within your specified scope and budget. Using **SolidWorks**, I will design the complete assembly, including the body, lid, PCB housing, battery compartment, display window, and secure internal mounting features while maintaining a slim, ergonomic profile. The design will follow your electronics clearance and thermal requirements, with DFM/DFA considerations for CNC prototyping and injection molding. You will receive native CAD files, STEP files, fully detailed manufacturing drawings with tolerances, material recommendations, and assembly-ready documentation suitable for direct production. I include **3 revision rounds** and estimate **7–10 days** for completion after receiving the PCB model and design guidelines. I have experience developing manufacturable electronic enclosures and production-ready mechanical assemblies.
$400 USD in 7 days
3.9
3.9

With over a decade of experience in industrial design, particularly in 3D CAD, I believe I'm the perfect fit for your iPhone 15 smart case project. My extensive background not just in design but also in manufacturing will ensure that from the initial concept stage to production-ready files, the entire process runs smoothly and effectively. Having worked with both CNC and injection molding processes, I understand the unique demands of each and can provide valuable recommendations based on your needs. Defining aesthetic value is equally important for me in any project. Your requirement of retaining an 'iPhone recognizable silhouette' while embedding the 'Techs' logo perfectly resonates with my design philosophy. In addition to my creative talent, I am highly reliable: meeting deadlines is what I do best - no ifs or buts! Remember, successful MacBook case projects should be handled expertly; they’ll have a critical impact on user experience. Let's make your users say "LOVE IT"!
$251 USD in 1 day
3.9
3.9

Hello, I've reviewed your project and understand you're looking for a production ready iPhone 15 smart case that integrates the PCB, battery, ESP module, and TFT display while meeting manufacturing, durability, and assembly requirements. I have experience designing manufacturable product enclosures with a strong focus on precise fitment, DFM, thermal management, and production-ready CAD. I'll ensure the enclosure is optimized for assembly, structural integrity, and CNC/injection molding while delivering clean engineering files ready for manufacturing. Have you already finalized the PCB dimensions and component placement, or is there still flexibility to optimize the internal layout for a slimmer enclosure?
$250 USD in 1 day
3.5
3.5

Thank you for visiting my profile. I'm a skilled Mechanical Designer with years of experience in using SolidWorks for creating detailed 3D models, assemblies, and technical drawings. I specialize in transforming conceptual designs into manufacturable products across various industries, including consumer electronics, and industrial equipment. My expertise includes designing complex components, optimizing designs for the performance. Let's talk about your idea and we can bring it to life.
$500 USD in 7 days
3.5
3.5

Xai-Xai, Mozambique
Member since Jul 14, 2026
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