CODESYS PLC Chicken Counter

@hayteekeys

HI, KINDLY READ THROUGH MY PROPOSAL I will deliver a robust, high-speed CODESYS counting routine for your poultry processing line: precise leg detection (2 counts = 1 bird) using IFM IP68 sensor, daily operator reset button, real-time total to SCADA, and full expandability, 100 % accurate at 10 000 birds/hour. MY APPROACH ✅ Phase 1: Review current IFM PLC hardware, sensor mounting position and existing I/O; configure high-speed counter or fast digital input with proper debouncing. ✅ Phase 2: Develop clean ladder/structured-text routine (leg pulse → bird counter, daily reset logic, retentive total). ✅ Phase 3: Create tag list/memory map, Modbus/TCP or OPC-UA mapping to SCADA, full test plan and 2-hour dry-run validation. RELEVANT PROJECTS • IFM CR-series CODESYS poultry leg counter on auto-cut line (IP68 sensor, 2-legs = 1 bird, daily reset, SCADA integration.12 000 birds/hour validated, zero missed counts over 8-hour shift) DELIVERABLES • Complete CODESYS project file (fully commented ladder + structured text) • Tag list / memory map (live count + daily reset variables) • Simple test plan for dry-run validation QUESTIONS 1. Exact IFM PLC model (CRxxxx) and CODESYS version? 2. Sensor model (photoelectric / inductive) or part number? 3. Preferred reset button input and SCADA communication method (Modbus TCP, OPC UA, etc.)? Ready to start immediately.

@stolzenterprises

The professional with 15 years of experience in Industrial Automation. ^^Development,Commissioning of PLC Control System, HMI and SCADA^^ ◾ PLC- Siemens [S7-1500F/H, S7-400, S7-400F/H/R, S7-300, S7-1200, S7-200, S5, TI PLC, LOGO!] Rockwell [(Allen Bradley)- SLC500,MicroLogix,CompactLogix.] Schneider [Zelio, M171/72] Automation Direct [DirectLogic Click PLC] Unitronic [V200-18-E3XB Controller] Delta [Delta DVP ES2] ◾HMI- Siemens ** Weintek ** Kinco ** Unitronics ** Hitachi ** Schneider ** Wecon ** DeepSeaElectronics ◾SCADA - WinCC ** In-Touch Wonderware ** Citect ** Ignition ◾VFD- Siemens, Rockwell-AB, ABB, Telemechanique, SEW and Danfoss. ◾ Industrial Networks- PPI-MPI ** Profibus ** AS-i ** Profinet ** Ethernet ** Modbus RTU/Modbus TCP ◾ OPC - PC Access ** OPC Scout ** OPCUA ** Metrikon ** Kepware ◾ Project Documentation- ISA88/95, GAMP, 21CFR Part11, VP, URS, FRS, DS, IQ, OQ, PQ, SOP. ◾ Programming Languages - C# ** VBA ** VB.net ** Javascript ◾ Arduino Uno ** RS485 ** Ethernet shield ** Data Logging ◾ Raspberry pi ** Raspi Camera ◾ Networking Devices - Siemens ** Teltonika **NO OFFSITE COMMUNICATIONS**

@mzlst50

Hi there, I am as automation specialist based in Canada. I have a great experience with codesys that i used to program WAGO, beckhoff, and more PLCs the project is straight forward and I confidently can work it out. please have a look to my porfile to see dozens of completed projects at clients expectations with a great comments and feedback. Regards,

@cesur135

As an experienced and dedicated industrial automation professional with extensive experience in PLC programming and system integration, I am well-versed in addressing complex automation needs with precision and attention to detail. My previous projects, including water treatment plant automation and generator control system development, have demanded the highest standards for accuracy, a skill that directly aligns with your project's demand for maintaining 100% integrity at high throughput. My proficiency in CODESYS allows me to write clean and efficient ladder programming or structured text routines with full commenting for easy understanding and future maintainability. Moreover, my experience working with various sensors across different projects ensures I can select the most suitable sensor rated IP68 or above, while meeting your hygiene washdown requirements. Finally, my expertise extends beyond just technical implementation. Over the course of my career, I have developed comprehensive test plans which will allow us to perform thorough tests on the counting routine to validate its accuracy. Rest assured, if selected, I will bring all these experience and skills to create an efficient and fully traceable poultry counting system that meets your unique needs.

@alluankit01

Hi, I can build the CODESYS counting routine for your IFM based poultry leg counting system and make it reliable enough for real production speed. I understand the exact logic: the sensor counts poultry legs after hang on, two leg counts equal one bird count, the live count must be sent to SCADA, and operators need a daily reset button. I’ll also include proper debounce, edge detection, missed pulse protection, reset handling, and a clean expandable tag structure for future line additions. I can deliver a fully commented CODESYS project in Ladder or Structured Text, with a clear tag list, memory map, live bird count, leg count, daily total, reset command, fault status, and SCADA ready variables. I’ll also provide a simple dry run test plan to validate accuracy at high throughput before production use. I understand the washdown environment too, so I can align the logic with IP68 sensor use, stainless panel wiring, and hygienic plant conditions. Best regards Ankit

@bulgas

Hi there! I’d be happy to help set up a reliable CODESYS-based counting routine for your processing line. My approach would be to build a stable counting logic that handles high throughput accurately, including the 2:1 leg-to-bird conversion and clean signal filtering to avoid miscounts. I’d also ensure the system supports a simple daily reset via operator input, with clear tagging for SCADA integration. The logic would be written in structured text or ladder (your preference), fully commented so it’s easy to maintain and expand later. I’ll also keep scalability in mind so additional sensors or logic can be added without reworking the system. You’ll receive the full project file, tag list, and a straightforward test plan to validate performance under load. The goal is a stable, hygienic-ready solution that holds accuracy even at your required throughput. Thanks & Best Regards

@sandipm1307

With a decade of experience in industrial automation and PLC programming, I’m more than confident I’m the right fit for your CODESYS PLC Chicken Counter project. In line with your description, my expertise in integrating Python, Node-RED, and other systems will bring immense value to your setup. I can guarantee not just a highly precise counting routine but also a fully traceable system feeding into the SCADA screen in real-time. In addition to the skills you’ve listed, I’d like to highlight that my experience extends to IoT solutions and automation dashboards. This allows me to provide strategic insights on how we can expand and build upon the current system to better serve your unique operational needs. Moreover, having known and worked closely with operator requirements and participated in various process improvement endeavors, I appreciate why an easily-resettable button is vital for them. Finally, I understand the importance of keeping up with stringent hygiene requirements in industries like yours, where washdown areas are common. And consequentially, my PLC designs have always factored this need:IP rating 68+ compliance and stainless panels for hygienic environment. Let me assure you, if given this opportunity, my aim would be to automate your processes efficiently while reducing manuel work thereby empowering you for maximum production throughput et all

@tinyopsezr

Hello, TinyOps Studio can help with this as a small, testable automation build. For the first pass, I would keep the workflow narrow and reliable: - Confirm the trigger, inputs, success condition, and manual review point before building. - Keep the first slice small enough to test end-to-end with synthetic data. - Deliver importable workflow/config files plus a short runbook for setup and validation. Implementation style: readable n8n nodes, clear step names, validation for missing required fields, and visible notes when an external API/model step fails. For "CODESYS PLC Chicken Counter", I would start with one useful workflow slice first, then repeat the pattern once the handoff format is approved. Bid: $12500.0 fixed first slice. No external contact details needed; Freelancer messages/files are enough for the first scoped pass.

@farhans181

Hi there, I can develop a robust CODESYS-based counting routine to replace your manual tracking with a real-time, SCADA-ready solution. By leveraging IFM’s industrial sensing technology, we will ensure 100% accuracy for your throughput tracing. My Approach to Your System Precision Counting Logic: I will implement a "divide-by-two" logic (2 leg pulses = 1 bird) with software debouncing to prevent false triggers caused by line vibration or spray. Hygiene-Ready Hardware: I will specify IFM sensors with IP69K ratings (exceeding your IP68 requirement) to ensure longevity during high-pressure chemical washdowns. SCADA & Reset Integration: The code will include a dedicated reset function mapped to your physical HMI/Button and a real-time data block for seamless SCADA feeding. Scalable Architecture: The program will be written using modular Function Blocks, making it easy to add more lines or sensors in the future. Technical Deliverables PLC Programming: Clean, documented CODESYS code (LD or ST). Panel Design: Wiring schematics for a stainless-steel enclosure suitable for the hang-on bay. Hardware Selection: Assistance in picking the exact IFM inductive or photoelectric sensors for high-speed "Auto cut" lines. I have extensive experience in food processing automation and understand the critical need for reliability in wet environments. Let’s connect to discuss your SCADA communication protocol (Modbus, EtherCAT, or OPC UA).

@amalk845

With over five years of experience in industrial automation, I am more than equipped to handle your CODESYS PLC project, especially given my specialization in PLC programming, which aligns perfectly with your requirements. I'm skilled in developing efficient and reliable automation solutions that have a direct impact on productivity and cost reduction - precisely what you need for an accurate chicken counting system. One of the key strengths in my work is the focus on providing value-driven solutions, such as production tracking and OEE systems - both skills which will come to play in designing a simple and effective test plan for the new counting routine. With a strong background in robotic programming and SCADA/HMI development, I can integrate the counting system seamlessly into your existing set-up and ensure smooth flow of data from the plant floor to your SCADA screen. In conclusion, I have a proven track record of delivering successful projects within tight timelines while maintaining high-quality standards. My knowledge of PLC programming along with my practical approach empowers me to build tailor-made solutions that can withstand challenging environments. Hiring me would not only meet your current needs but also assure peace of mind for any future expansion plans.”

@SkyDarkside

Hi, Production counting logic in ladder/structured text is straightforward for me — clear scope, well-defined acceptance criteria. Deliverables: — CODESYS project: 2-pulse = 1 bird counter, daily reset button, expandable architecture — Tag list / memory map: live count + daily total registers — Test plan for 2h continuous validation at 10,000 birds/hour IP68 input handling and washdown notes included. One question: is the IFM sensor already selected, or does the input signal type still need confirming? Available immediately.