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# Motion Control Engineer / Automation Consultant (Part-Time) – Pipe Bending Machine Development ## Project Overview We are developing a new CNC/automated pipe bending machine that is currently under fabrication. We are looking for an experienced **Motion Control Engineer** or **Automation Consultant** to join us on a **part-time consulting basis** during the final design and automation integration phases. The ideal candidate will review our current design, identify improvements, and guide our team in implementing a reliable and efficient motion control system. ## Responsibilities * Review the current machine design and provide technical recommendations. * Guide the integration of servo motors, servo drives, or proportional hydraulic valves. * Recommend suitable motion control architecture and automation components. * Assist in selecting and integrating feedback devices such as rotary encoders, linear encoders, pressure transducers, and position sensors. * Review control algorithms and machine sequence logic. * Advise on communication between PLC, HMI, and motion controller. * Support simulation, testing, and validation before commissioning. * Provide technical guidance during fabrication so that necessary design changes can be implemented in time. ## Our Team We already have internal resources for: * 3D CAD design * Mechanical manufacturing * PLC programming We are looking for an expert who can review our work, guide us technically, and help us make the right engineering decisions. ## Required Experience We are looking for candidates with experience in one or more of the following: * Motion control systems * Servo motor applications * Hydraulic or electro-hydraulic motion control * PLC programming * Industrial automation * Machine building * CNC machinery * Pipe bending or forming machines (preferred) * Robotics or mechatronics Experience with communication protocols such as **EtherCAT, CANopen, Modbus, EtherNet/IP, or Profinet** is highly desirable. ## Initial Scope (First 2–3 Weeks) During the initial engagement, we expect the consultant to: * Review our existing mechanical design * Review the machine concept and working sequence * Identify potential design issues * Recommend improvements before fabrication progresses further * Suggest suitable automation architecture * Recommend motion hardware and sensors * Assist with simulation and validation * Participate in technical discussions and provide engineering guidance ## Questions for Applicants Please answer the following in your proposal: 1. Describe your experience with motion control and industrial automation projects. 2. Have you worked on CNC machines, pipe bending machines, hydraulic systems, or similar equipment? 3. Which communication protocols have you used between HMI, PLC, and motion controllers (EtherCAT, CANopen, Modbus, Profinet, EtherNet/IP, etc.)? 4. Which PLC platforms and servo systems have you worked with? 5. Can you support the Requirements Review and Simulation phase over the next 2–3 weeks? 6. What deliverables would you provide during this period? 7. Will you be available for regular technical discussions and design reviews during fabrication? 8. What open-source software tools would you recommend for simulation and development? 9. What are your hourly or fixed-price consulting charges? 10. Please share relevant projects, portfolio, or case studies. ## Engagement * Part-time * Remote * Flexible working hours * Potential for long-term collaboration based on project progress We are looking for someone who can become a technical partner in this project and help ensure that the machine is designed correctly before manufacturing advances further.
Project ID: 40593923
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20 freelancers are bidding on average ₹107,775 INR for this job

Hi, I am excited to apply for your Motion Control Engineer / Automation Consultant role. With extensive experience in industrial automation, motion control, machine design, servo systems, PLC programming, and electromechanical product development, I can provide the technical guidance needed to ensure your pipe bending machine is robust, accurate, and production-ready. My experience includes designing and integrating servo-driven machinery, hydraulic and electro-mechanical systems, CNC equipment, AGVs, and custom automation solutions. I have worked with Siemens, Allen-Bradley, Delta, Omron, Mitsubishi, Beckhoff, and Schneider PLCs and servo platforms, using communication protocols such as EtherCAT, CANopen, Modbus RTU/TCP, EtherNet/IP, Profinet, and CAN. During the initial 2–3 week engagement, I will: Review the mechanical design and machine sequence Recommend the optimal motion control architecture Select suitable servo systems, feedback devices, and sensors Review PLC, HMI, and motion controller integration Identify design risks before fabrication progresses Support motion simulation, control strategy, and commissioning planning Participate in regular design reviews and technical discussions I can recommend open-source tools such as FreeCAD, OpenModelica, ROS 2, LinuxCNC, and Scilab/Xcos where appropriate, alongside commercial platforms for motion analysis when needed.
₹250,000 INR in 25 days
6.5
6.5

hello I am a senior automation specialist based in Canada and have the needed experience for the project. you can check my profile to validate my experience and see how can i perform like in such project. Regards, Dr. Y.E>
₹112,500 INR in 7 days
6.3
6.3

The professional with 15 years of experience in Industrial Automation. ^^Development,Commissioning of PLC Control System, HMI and SCADA^^ ◾ PLC- Siemens [S7-1500F/H, S7-400, S7-400F/H/R, S7-300, S7-1200, S7-200, S5, TI PLC, LOGO!] Rockwell [(Allen Bradley)- SLC500,MicroLogix,CompactLogix.] Schneider [Zelio, M171/72] Automation Direct [DirectLogic Click PLC] Unitronic [V200-18-E3XB Controller] Delta [Delta DVP ES2] ◾HMI- Siemens ** Weintek ** Kinco ** Unitronics ** Hitachi ** Schneider ** Wecon ** DeepSeaElectronics ◾SCADA - WinCC ** In-Touch Wonderware ** Citect ** Ignition ◾VFD- Siemens, Rockwell-AB, ABB, Telemechanique, SEW and Danfoss. ◾ Industrial Networks- PPI-MPI ** Profibus ** AS-i ** Profinet ** Ethernet ** Modbus RTU/Modbus TCP ◾ OPC - PC Access ** OPC Scout ** OPCUA ** Metrikon ** Kepware ◾ Project Documentation- ISA88/95, GAMP, 21CFR Part11, VP, URS, FRS, DS, IQ, OQ, PQ, SOP. ◾ Programming Languages - C# ** VBA ** VB.net ** Javascript ◾ Arduino Uno ** RS485 ** Ethernet shield ** Data Logging ◾ Raspberry pi ** Raspi Camera ◾ Networking Devices - Siemens ** Teltonika **NO OFFSITE COMMUNICATIONS**
₹112,500 INR in 7 days
5.7
5.7

As an experienced Industrial Automation and Motion Control Engineer, I am confident that I can bring significant value to your project. I have successfully worked on a diverse range of projects in automation, including water and wastewater treatment plants, where precision control was crucial. My proficiency with Siemens TIA Portal, Simatic Manager, WinCC SCADA, and PH & Information Server aligns well with the technology stack employed in your project. Similarly, my familiarity with communication protocols such as EtherCAT, CANopen, Modbus, EtherNet/IP, and Profinet will undoubtedly contribute to smooth coordination between the HMI, PLC, and motion controllers. Moreover, I have extensive experience in designing PLC systems for industrial processes and have also used Delta and ABB PLC programs. My competence with AC500 PLC program (ABB) and AC500 drivers is especially relevant to your needs in hydraulic motion control. Alongside this experience is my profiency with E-Plan P/V2.6, which can be instrumental in your fabrication phase. My hourly or fixed-price consulting charges are competitive and reflect not only my skillset but also the value that I know I can bring to your project. Further in line with my commitment to adding value at every phase of a project just like yours, is my availability for regular technical discussions. My goal is always to truly become a technical partner on any project that I take on.
₹112,500 INR in 7 days
5.0
5.0

Hi, I can act as your motion control consultant to review your pipe bending machine design and guide your automation setup. I have experience with multi-axis motion control, servo integration, sensor placement, and fieldbus protocols like EtherCAT and Modbus. I will audit your mechanical layout, verify encoder and valve feedback logic, and optimize the PLC to drive communication before fabrication moves forward. I can recommend open-source simulation tools, answer your review questions, and deliver an action plan for your internal CAD and PLC teams. I am available immediately for remote design reviews and ongoing technical discussions over the next few weeks. Best regards
₹105,500 INR in 7 days
2.5
2.5

If the encoder mounting shifts under load, the feedback loop can start to jitter and cause positioning errors. I’ll start by checking mechanical tolerances, then map a motion architecture that uses EtherCAT for deterministic sync between the PLC, HMI and servo drives. Ready to start immediately and join your design reviews as the build progresses. A common mistake is to size the hydraulic valve for peak flow without accounting for pressure spikes, which can overload the controller. You’ll receive a concise review report, updated wiring diagram, and a real-time simulation model that shows the machine cycle before hardware is built. I’ll use OpenModelica and Python scripts for the simulation, which keep the workflow transparent.
₹100,000 INR in 7 days
1.9
1.9

HI, KINDLY READ THROUGH MY PROPOSAL You're at the point where motion decisions become expensive to change. I'll review mechanics, servo sizing, PLC/HMI, EtherCAT or CANopen, validate sequencing before fabrication. Are any axes hydraulic? Say HI and I'll break it down. I catch encoder and homing risks early with simulation before commissioning ASAP
₹80,000 INR in 7 days
0.6
0.6

As a motion control engineer with extensive experience in automation, electrical engineering, and robotics, I bring a deep understanding of the crucial aspects of your project. My proficiency lies in reviewing existing designs and providing technical recommendations for optimizing efficiency, an essential skill you need in the final phases of your pipe bending machine development. Throughout my career, I've worked on numerous motion control systems, hydraulic motions, and CNC machines, which inherently qualifies me to guide you on the right engineering decisions for your machine. Moreover, I have hands-on experience integrating a variety of communication protocols such as Modbus, EtherNet/IP and CANopen, coordinating between PLCs, HMIs, and motion controllers. This expertise will be invaluable to streamline operations and ensure seamless communication between the different components of your system. With this project being part-time and remote in nature, my flexible working hours will suit your needs perfectly. If hired, I promise dedication to excellence for this assignment and launch the perfect basis for your long-term CNC slash pipe bending ambitions.
₹150,000 INR in 7 days
0.0
0.0

Re: Automation Consulting for CNC Pipe Bender My initial assessment for guiding the design and integration of the motion control system for your new pipe bending machine suggests a stack using a robust industrial PLC and EtherCAT for high-speed communication for optimal performance. I have direct experience implementing multi-axis synchronized motion control systems. For instance, on a past project, I successfully designed and commissioned the complete control system for a 5-axis automated laser cutting machine, integrating servo drives, encoders, and a custom HMI for precise path following. I propose the following key steps: 1. A thorough review of your current 3D CAD models and electrical schematics to provide initial feedback and identify potential integration challenges. 2. A collaborative session to define the optimal motion control architecture, select key components (servos, drives, encoders), and outline the control logic. Happy to elaborate on my approach. Regards, Anton K.
₹75,000 INR in 7 days
0.0
0.0

With over 10 years of experience and having completed over 500 projects, I am confident in my ability to provide you with the expertise and guidance you need for your CNC/automated pipe bending machine development. My specialization in Motion control systems, servo motor applications, industrial automation, CNC machinery, and machine building aligns perfectly with your project. Additionally, my familiarity with communication protocols like EtherCAT, CANopen, Modbus, EtherNet/IP, and Profinet will expedite the integration process for servo motors and hydraulic valves Regards AAkif A
₹75,000 INR in 5 days
0.0
0.0

Hello, I'm bharghav, an Electrical Engineer with 10 years of experience in Electrical Engineering, specifically in industrial automation and motion control systems. I understand you need a part-time Automation Consultant for your CNC pipe bending machine. My expertise aligns perfectly with reviewing your design, guiding servo/hydraulic integration, recommending motion control architecture, and advising on component selection and communication protocols like EtherCAT. I am confident in providing professional solutions for your project's automation integration and design review, ensuring a reliable and efficient system.
₹105,000 INR in 3 days
0.0
0.0

I can do it perfectly. I can do it perfectly. I can do it perfectly. I can do it perfectly. I can do it perfectly. I can do it perfectly. I can do it perfectly. I can do it perfectly. I can do it perfectly. I can do it perfectly. I can do it perfectly.
₹120,000 INR in 10 days
0.0
0.0

Hello, I have seen your are looking automation consultant working in Motion Control, PLC and CNC I am having 7 years of experienced as automation engineer and I will work according to your pipe bending machine, servo motor integration, motion control architecture, hydraulic control, sensor selection, PLC/HMI communication, simulation and design review Please share more details of your project. Looking forward to your response Thanks
₹75,000 INR in 10 days
0.0
0.0

Dear Client, I carefully reviewed your project and would be excited to support your team as a Motion Control & Automation Consultant during the design review and automation integration phases of your CNC pipe bending machine. With experience in mechanical design, industrial automation, machine development, CAD, and manufacturing workflows, I understand the importance of validating the system architecture before fabrication progresses. Why I'm a Good Fit I can assist in reviewing the mechanical design, machine sequence, and automation architecture while providing recommendations for servo systems, motion control, sensors, feedback devices, and system integration. I have worked with PLC-based automation, servo applications, HMI integration, industrial communication protocols, and machine design. I'm familiar with Modbus, EtherCAT, CANopen, Profinet, and EtherNet/IP, and can support component selection, control logic review, and simulation planning to reduce commissioning risks. Deliverables • Mechanical and automation design review report • Recommendations for motion architecture and servo systems • Sensor and feedback device selection guidance • Control sequence and machine workflow review • Simulation and validation recommendations • Regular technical discussions and design support
₹75,000 INR in 2 days
0.0
0.0

Your project involves developing an automated pipe bending machine, and ensuring the motion control system is reliable and efficient is crucial for its success. It’s essential to have an expert who can assess the current design and provide actionable recommendations during the final phases. I would start by thoroughly reviewing your existing mechanical design and control algorithms to identify potential improvements. My experience with motion control systems, particularly in CNC machinery and hydraulic systems, aligns well with your requirements. I’ve successfully guided teams through the integration of servo motors and communication protocols, ensuring seamless operation between PLCs and motion controllers. Could you share more about the specific challenges you’ve encountered in the design phase so far? --- **Why this approach:** - Directly addresses the client's need for expertise in motion control and design review. - Invites dialogue by asking about specific challenges, fostering engagement. - Demonstrates relevant skills without exaggeration, establishing credibility.
₹75,000 INR in 7 days
0.0
0.0

Project Title: Automation Consultant Neha, at your service. As an expert Automation Consultant, I have spent the past decade developing and integrating various motion control systems. From CNC machines to hydraulic systems, I have a comprehensive understanding of the complex mechanisms you are working with within your new pipe bending machine. My experience in industrial automation is well-equipped to suit your project's requirements. Not only am I fluent in multiple communication protocols like EtherCAT, Modbus, CANopen, and more but I am also proficient in handling different PLC platforms. My extensive knowledge of motion control systems including servo motors, drive installations, and feedback devices such as rotary encoders will be invaluable while reviewing your machine design. My work processes are transparent and collaborative. For the initial stages of the project you described, I would provide thorough reviews of the existing design along with detailed improvement recommendations and suitable automation architecture for optimal performance. Additionally, I would ensure my simulation and validation skills assist with any testing that needs to be done before fabricating the machine. Engaging me as your Part-Time Automation Consultant comes with not just my expertise but a long term commitment towards a successful project. Through constant availability for discussion and design review sessions and positive contributions in honing the performance of your
₹112,500 INR in 7 days
0.0
0.0

Hi, I am Haresh, having 14+ years of experience in Software Testing Industry. - Having unique blend of knowledge in Quality Product Delivery, Processes Management, Functional testing, Integration and regression testing, load and Perfromance Testing which help me to take the Quality of the software to the next level. - Hands on experience on testing Desktop, Web Based, Mobile application and ERP based application. - Hands on experience on automation testing tools on selenium webdriver, jmeter, katalon studio, Appium, cypress, selenium with TestNG freamwork etc.. - Thorough understanding of Product Delivery Life Cycle, Software Testing Life Cycle and Software Development Life Cycle. - Experience in Well conversant with writing Test plan,Test Cases,Bug report, Release Note and Product Health Report. - Worked in various domains like Finance, Retail, Web Portals, Healthcare, ecommnerce, CMS, Eduction Portal, Life Insurance, ERP system etc. - I do have require mobile devices to test mobile view or applications like android and iOS applications. - I have hands on experience with Git, postman, MSSQL Server. Kindly review my profile and let me know you view over the same. Thanks, Haresh
₹112,500 INR in 7 days
0.0
0.0

Here is a professional, concise response in English (under 1,200 characters) tailored to offer your most competitive rate: 1. Automation & Motion: 7 years in industrial automation (PLC/SCADA/DCS) handling troubleshooting & improvements. Skilled in Siemens, Mitsubishi, Omron, Rockwell, Schneider. Expert in multi-axis sync, E-camming (gantry), and speed/positioning across Siemens, Yaskawa, ABB, Delta, etc. 2. CNC, Bending & Hydraulics: No direct CNC programming, but experienced with Pipe Bending (bending angle/temp control) and Electro-Hydraulics (PLC with proportional valves for pressure/flow control). 3. Protocols: Modbus, Serial, PROFINET, PROFIBUS, EtherNet/IP, CC-Link, CC-Link IE, SSCNET. 4. Brands: Siemens, Mitsubishi, Rockwell, Schneider, Omron, Delta, ABB. 5. Availability: Yes. 6. Deliverables: PLC software, HMI/SCADA, tech docs, commissioning reports, manuals. 7. Agreement: Yes. 8. Simulation: OpenPLC or Python (SciPy/SymPy). 9. Rate: Offering my most competitive, entry-level rate for this initial 2–3 week phase to fit your minimal project budget. 10. Portfolio: Proven success with multi-axis gantries, synchronized servo feeds, and hydraulic systems. Wiring/architecture diagrams available upon request.
₹75,000 INR in 7 days
0.0
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Noida, India
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