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Project Overview The goal is to design and deliver a single-board motherboard (Gerber-ready) powered from a 22V battery source, integrating: * Multi-rail power management * Digital control system * High-voltage generation architecture (conceptual + control side) * Touchscreen UI interface * Precision timing and current control The system will be controlled via a microcontroller (ESP32 or equivalent) and connected to a Windows 11-based mini computer for UI processing. Core System Requirements (High-Level) 1. Power Management Subsystem * Input: 22V battery (approx. 2500 mAh) * Regulated outputs: * 3.3V (MCU & logic) * 5V (peripherals) * 12V (drivers) * 15V (analog/control stages) * Efficient DC-DC topology (buck/isolated as required) * Protection: OVP, OCP, thermal considerations ⸻ 2. Digital Control System * MCU: ESP32 (or equivalent high-performance MCU) * PWM-based control interface for high-voltage driver stage * Adjustable parameters via UI: * Voltage control (scaled control domain) * Current control (low-current precision range) * Timing control (millisecond-level precision) * GPIO-controlled step switching / modulation ⸻ 3. High-Voltage Driver Interface (Control Side Only) * PWM-controlled drive stage (0–12V control signal domain) * Interface to external HV generation stages (flyback + multiplier) * Signal isolation and noise protection critical * Feedback-ready design (voltage/current sensing interface) ⸻ 4. Pre-Heat Control Subsystem (Phase 2) * Controlled warm-up sequence: * Duration: ~60 seconds * 5-step gradual ramp profile * Output target: * ~3V regulated output * Up to ~2.7A current capability * Stable current regulation (closed-loop preferred) ⸻ 5. UI & System Integration * External mini PC (Windows 11) for touchscreen interface * Communication with MCU (UART / USB / SPI preferred) * Real-time parameter adjustment: * Voltage scaling * Current limiting * Exposure timing * Clean API/protocol between UI and control board ⸻ Required Expertise We are looking for candidates with proven experience in: * High-voltage system design (industrial / imaging / similar domains) * Advanced PCB design (multi-layer, noise-sensitive layouts) * Power electronics (DC-DC, PWM control, current regulation) * Embedded systems (ESP32 / STM32 preferred) * Mixed-signal design (analog + digital integration) * EMI/EMC-aware layout practices ⸻ Tools & Deliverables Preferred Tools: * KiCad / Altium Designer / Proteus Deliverables: * Complete schematic design * PCB layout (production-ready) * Gerber files (ready for fabrication) * BOM (with recommended components) * Basic firmware structure (ESP32 control logic) * Documentation (block diagram, design notes) ⸻ Nice to Have * Experience in imaging systems or similar high-voltage applications * Knowledge of safety compliance and isolation design * Experience integrating MCU with Windows-based UI systems * Ability to simulate (Proteus / SPICE) ⸻ Engagement Details * Remote freelance project * Milestone-based delivery * Long-term collaboration opportunity for Phase 2 & system expansion ⸻ How to Apply Please include: * Portfolio of similar projects (especially high-voltage / power systems) * Tools you use (KiCad / Altium / others) * Estimated timeline * Your approach to system architecture ⸻ If you are a serious engineer with real-world experience in advanced power electronics, we want to work with you.
Project ID: 40408243
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10 freelancers are bidding on average $4,330 USD for this job

Best High-Voltage Control Board Design Expert for Imaging Systems! ⭐⭐⭐⭐⭐ Dear Client, The real value in this project is not just designing a control board, but creating a motherboard architecture that can reliably coordinate power, control, UI, and system integration in a high-voltage platform. I can help by: ✅ defining the motherboard architecture around the 22V source, regulated rails, MCU layer, touchscreen/mini-PC interface, and HV-control-side signals ✅ designing the schematic and PCB with attention to mixed-signal separation, PWM/control integrity, protection, and practical multi-rail implementation ✅ delivering board files, BOM, firmware skeleton, and design notes so the motherboard is ready for fabrication and integration This keeps the work moving toward a board that is organized, buildable, and easier to expand in later phases. Two quick questions: 1. Do you want ESP32 as the default MCU, or should the first phase compare ESP32 vs STM32? 2. Is the stronger priority fastest motherboard prototype, or a more architecture-heavy first phase? If you message me, I can outline the cleanest first-step system architecture and milestone structure. Best regards, Prat PCB Must Innovations
$4,500 USD in 35 days
6.1
6.1

As an experienced engineer with a broad and deep understanding of the required skills, I am confident that I am the right candidate for your project. Having worked extensively on industrial automation in projects such as Wastewater Treatment Plant and Water Treatment Plant Automation, I am well-versed in complex systems and have a strong command over high-voltage systems and power electronics. Furthermore, my familiarity with SIEMENS TIA Portal, Simatic Manager, WinCC SCADA, PH & INFORMATION SERVER, and E plan P8 V2.6 - tools which you might find relevant - will facilitate our communication and collaboration throughout the project. I understand the value of delivering quality work within defined timelines. With this in mind, let me assure you that I can accomplish the assigned tasks to their highest standard while adhering to the agreed timeline. My approach to system architecture is thorough yet flexible; I emphasize on maximum efficiency without compromising on safety. Additionally, having worked with Delta PLC and ABB PLC in process automation at various factories and HES projects, not only do I have experience in integrating a wide range of equipment with different systems effectively, but I also have valuable insights into safety compliance grounds we need to consider effectively when designing systems incase of emergencies.
$4,000 USD in 28 days
4.5
4.5

Hi, what kibd of high voltage do you need? If i am not mistaken you didnt specify the high voltage number, 15V is relatively low. We can design it with ease. I assume it will only small piece of board to control larger system and 22v 2500 mAh is for the back up battery. I can help you design this critical battery that automatically charge and switchover, also run a low power mechanism if you need to preserve something. I worked with multiple voltage rail control. I defenitely can help you with this one. I have 11 years of experience in this field, and i am an indonesian resident if that help with all the test we're going to have
$4,000 USD in 7 days
4.4
4.4

Hello I will architect and deliver a noise-resilient, multi-rail mixed-signal motherboard with robust HV control interfacing, ensuring stable power, precise timing, and clean MCU–PC integration. Confirmations: - 22V battery → multi-rail design (3.3V / 5V / 12V / 15V) with high-efficiency buck stages + protection (OVP/OCP/thermal) - ESP32-based control with deterministic PWM, ms-level timing, and fine current/voltage scaling - HV driver interface (control side only): isolated PWM domain, noise-hardened, feedback-ready (voltage/current sensing) - Pre-heat subsystem: 5-step ramp (~60s), ~3V / up to 2.7A with closed-loop current regulation - Clean communication layer (UART/USB) for Windows 11 UI with structured command protocol - EMI-aware multilayer PCB (power + analog + digital separation, grounding strategy, filtering) Delivery / Scope: - Schematic + production-ready PCB (Altium/KiCad) - Gerber + BOM (validated components) - ESP32 firmware skeleton (drivers, control loops, comms protocol) - Block diagram + design notes (incl. HV interface guidance) Approach: - Partitioned architecture: Power / Digital / Analog / HV interface domains - Stability-first design: loop compensation, ripple minimization, sensing accuracy - Isolation strategy for HV noise immunity (gate driving + feedback paths) - Iterative validation: simulation (SPICE) + design rule checks before fabrication Tools -Altium Designer / KiCad, LTspice Regards, Nichita.
$4,000 USD in 15 days
3.0
3.0

Dear Client, A project like this is won or lost at the architecture stage. The real challenge is making 22V battery power management, multi-rail conversion, ESP32 control, HV control-side interfacing, and UI communication coexist on one board without noise, control, or protection issues. With 11+ years of experience in embedded hardware, power electronics, PCB design, and mixed-signal control systems, I focus on boards where power, control, and manufacturability must all align early. ✅ Structure the motherboard around clean power domains, control isolation, and feedback-ready HV interfacing ✅ Build the board for real PWM/current/timing control rather than lab-only behavior ✅ Prepare schematic, PCB, BOM, firmware structure, and design notes with future phase expansion in mind • Outcome: You get a production-minded control motherboard direction that is clearer to prototype now and easier to expand later. For V1, I would prioritize clean control architecture and power integrity before overcomplicating the UI/control feature set. Quick question: is the first phase mainly to validate the control motherboard, or do you also want the pre-heat subsystem designed into the same revision? If aligned, share any block diagram or preferred tool flow and I will suggest the strongest architecture path. Regards, Avi Gupta Quality is never an accident
$4,000 USD in 7 days
0.0
0.0

Hey, I'm Sina Valipoor, Senior Embedded Systems & PCB Design Engineer, 8+ years experience. Independent via CodeXSinai, Rotterdam. Relevant: • Multi-rail power supply design (buck/isolated, OVP/OCP) • Mixed-signal PCB, EMI/EMC-aware layout • ESP32 firmware + hardware (PWM, UART/USB) • HV-adjacent systems with strict isolation (TNO/NATO RF scanner) • KiCad, schematic to production-ready Gerbers Approach: • Cascaded buck: 22V → 12V → 5V → 3.3V, isolated 15V analog rail • HV driver: ESP32 PWM via optocoupler into 0–12V domain, feedback-ready • Pre-heat: closed-loop current regulation, 5-step ramp via firmware • Windows UI ↔️ ESP32: clean UART/USB protocol • 4-layer board, star ground, separated analog/digital domains Deliverables: schematic, Gerbers, BOM, firmware, design docs — all included. €65/hr excl. BTW | 24h/week Happy to do a technical call first. Sina
$5,000 USD in 56 days
0.0
0.0

Tangerang, Indonesia
Member since Apr 30, 2026
$15-25 USD / hour
₹37500-75000 INR
$10-30 USD / hour
$250-750 USD
$15-25 AUD / hour
$30-250 USD
$3000-5000 USD
$10-30 USD
₹600-1500 INR
$25-50 USD / hour
$250-750 USD
₹500000-1000000 INR
$250-750 USD
£250-750 GBP
$2-8 CAD / hour
$250-750 USD
$30-250 USD
$3000-5000 USD
₹37500-75000 INR
€250-750 EUR
$30-250 AUD