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dynamic pass box controller Dynamic Pass Box Controller (Final Industrial Logic with HMI + HEPA Sensor) System Description: The system consists of: • Two interlocked doors (Door-1 and Door-2) • 7-inch resistive touch HMI (UART based) • HEPA filter with differential pressure sensor (2 pipe type) • UV light • Blower system • Buzzer alarm ________________________________________ Door Interlock Logic • Door-1 and Door-2 must never open at the same time • If Door-1 is open → Door-2 must remain locked • If Door-2 is open → Door-1 must remain locked ________________________________________ Operation Sequence 1. User presses Door-1 button 2. If Door-2 is closed → Door-1 unlocks 3. After Door-1 closes → system starts process cycle ________________________________________ Process Cycle • Blower ON • UV Light ON • Timer value taken from HMI After timer complete: • Blower OFF • UV OFF • Door-2 unlock ________________________________________ HMI Functions (Editable Settings) • UV Time (0–999 sec) • Blower Time • Door Delay Time • Alarm Time • Pressure Setpoint (Pa) ________________________________________ Monitoring on HMI • Real-time Pressure (Pa) • Door Status (OPEN/CLOSE) • System Status ________________________________________ HEPA Differential Pressure System • Sensor: MPXV7002DP (low cost) • Type: Dual port (2 pipe connection) Connection: • Port 1 → HEPA chamber • Port 2 → Outside air Signal: • Analog output (0–5V) → MCU ADC ________________________________________ Alarm Conditions • Pressure below setpoint → Alarm • Both door open attempt → Alarm • Door open too long → Alarm Action: • Buzzer ON • Warning on HMI ________________________________________ Additional Features • Manual mode (HMI control) • Auto mode • DWIN HMI DMG80480T070_01WTR | 7” | 800×480 | UART | 5V | Q Madam,/sir this is the material list for reference, you can use any component as per your which should be low cost and good quality [login to view URL] Controller Section (PCB SMD) • ATmega328P-AU | TQFP-32 | 5V MCU | Qty: 10 • Crystal 16 MHz | SMD 3225 | Qty: 10 • Capacitor 22pF | SMD 0805 | Qty: 20 • Capacitor 0.1µF | SMD 0805 | Qty: 60 • Capacitor 10µF | SMD 1206 | Qty: 30 ________________________________________ Power Supply • SMPS 230VAC → 12V DC (2A) | Qty: 10 • AMS1117-5.0 | SOT-223 | Qty: 10 • Capacitor 1000µF / 25V | Qty: 20 • Capacitor 470µF / 25V | Qty: 10 • Diode M7 (SMD) | Qty: 30 ________________________________________ Relay Control • Relay SCS-5-DC12V | 12V | 10A | Qty: 50 • ULN2003A | SOP-16 | Qty: 10 ________________________________________ Buzzer • Active Buzzer 5V PCB Mount | Qty: 10 ________________________________________ LED + Resistor (SMD 0805) • LED Red | Qty: 20 • LED Green | Qty: 20 • LED Yellow | Qty: 20 • Resistor 220Ω | Qty: 60 • Resistor 1kΩ | Qty: 80 • Resistor 10kΩ | Qty: 120 ________________________________________ • Password protected settings (optional) BOM
Project ID: 40353872
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4 freelancers are bidding on average ₹11,156 INR for this job

I am a skilled and reliable Embedded Systems Engineer with over 6 years of hands-on experience in Arduino, ESP32/ESP8266, and microcontroller-based development. I specialize in designing efficient, stable, and scalable embedded solutions, turning ideas into fully functional hardware-software systems. I have a strong background in electronics, sensors, communication protocols (UART, I2C, SPI, MQTT, WiFi, BLE), and real-time embedded systems. My development approach focuses on clean, well-structured, and well-documented firmware, ensuring long-term reliability and easy maintenance. I also provide thorough testing, debugging, and performance optimization, including power efficiency improvements where required. I am a detail-oriented engineer with strong problem-solving skills and extensive experience in hardware debugging and firmware optimization. Beyond technical expertise, I value clear communication, meeting deadlines, and maintaining high client satisfaction. I work closely with clients to fully understand project requirements and deliver high-quality results. Pricing is flexible and can be discussed based on project scope and complexity. I am open to both short-term and long-term projects. Let’s work together to build a professional, reliable, and efficient embedded system for your needs.
₹20,000 INR in 7 days
7.4
7.4

Hi, I can develop a complete industrial pass box controller (Version 2) with reliable interlock logic, HMI integration, and robust automation suitable for cleanroom environments. I have experience in embedded systems and industrial control. I will design a stable controller using ATmega328P (or suggest a more efficient MCU if required), implement fail-safe door interlocking, process sequencing (UV + blower), and integrate the UART-based HMI for configuration and monitoring. The system will be reliable, easy to operate, and ready for real-world deployment. Scope: *Controller PCB design (MCU, relay drivers, power supply) *Firmware development (interlock logic, timers, alarms, modes) *HMI integration (UART communication, parameter setting, display) *HEPA pressure sensor interfacing *Alarm handling and safety logic Deliverables: *Schematic and PCB files *Embedded firmware *HMI communication logic *Documentation Approach: *Implement state-machine based fail-safe control *Ensure strict door interlock safety logic *Accurate pressure monitoring and alarm triggering *Clean and modular firmware for scalability *Validate full system sequence and reliability I will deliver a robust, safe, and industry-ready pass box automation system.
₹10,000 INR in 10 days
2.0
2.0

Your pass box requires bulletproof door interlock logic preventing simultaneous opening. I'll engineer the complete industrial PLC/SCADA control system with 7-inch UART HMI touchscreen interface, HEPA differential pressure sensor integration and continuous real-time monitoring, fully automated UV/blower cycling sequences, multi-tone buzzer alarming, complete electrical wiring and panel connections, embedded microcontroller firmware, and full validation testing. ₹10625, 5-day delivery. Best regards, Val
₹10,625 INR in 5 days
0.0
0.0

As an Automation Engineer with extensive experience in industrial automation and system integration, I am confident that I possess the skills and expertise necessary to successfully complete your dynamic pass box controller project. I have a firm grasp on PLC programming and HMI design, having previously integrated systems using various industrial communication protocols such as Modbus TCP/RTU, OPC UA, Ethernet/IP, and MQTT. In addition, I have no issues working with Python or Node-RED for data management. What sets me apart is my holistic approach to automation, where I focus on the end-to-end solution rather than just the controller implementation. This means that not only will I design a working pass box controller strictly adhering to your specifications but also ensure all related components like networking, power supplies, sensors, relays, are incorporated optimally. Furthermore, I value practicality and cost-effectiveness when designing systems. Drawing from my experience working with low-cost yet high-quality components like those in your provided material list, I can guarantee a successful implementation without compromise to performance and at the most affordable costs available. By employing me for this crucial project you give yourself the assurance of quality, reliability, and cost-effectiveness
₹4,000 INR in 4 days
0.0
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Pālghar, India
Member since Apr 7, 2026
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