Edge Bander Machine Engineering Design

AUTOMATIC EDGE BANDER MACHINE – COMPLETE ENGINEERING DESIGN REQUIREMENT IMPORTANT DESIGN PHILOSOPHY This project is NOT intended to assemble purchased industrial modules. This project is intended to DESIGN, ENGINEER, MANUFACTURE, MACHINE, FABRICATE, ASSEMBLE and COMMISSION a complete industrial automatic edge banding machine from raw materials and standard industrial components. The design package must be fabrication-ready. Every component must be engineered and documented. No subsystem shall be treated as a black box. Every mechanism must be fully explained. Every fabricated component must have manufacturing drawings. Every machined component must have machining drawings. Every assembly must have exploded drawings. Every system must include dimensional engineering. --- FINAL MACHINE CAPABILITY Automatic Linear Edge Bander Operations: 1. Pre-Milling 2. Edge Feeding 3. EVA Glue Melting 4. Glue Application 5. Pressure Rollers 6. Front End Trimming 7. Rear End Trimming 8. Top Flush Trimming 9. Bottom Flush Trimming 10. Corner Rounding 11. Radius Scraping 12. Glue Scraping 13. Buffing 14. Finished Panel Discharge --- DESIGN DELIVERABLE REQUIREMENT Provide complete engineering package for: A. Mechanical Engineering B. Fabrication Engineering C. Machining Engineering D. Electrical Engineering E. Pneumatic Engineering F. Control Engineering G. Assembly Engineering H. Manufacturing Engineering I. Maintenance Engineering --- DRAWINGS REQUIRED 1. General Arrangement Drawing 2. Complete Assembly Drawing 3. Exploded Assembly Drawing 4. Fabrication Drawings 5. Machining Drawings 6. Sub Assembly Drawings 7. Section Views 8. Detailed Component Drawings 9. Bill Of Materials 10. Manufacturing Sequence 11. Installation Procedure 12. Service Drawings --- EVERY COMPONENT MUST BE DRAWN No purchased assembly assumptions. No "use conveyor module". No "buy glue unit". No "buy trimming unit". Design everything. --- FRAME ENGINEERING Provide: Complete fabrication drawings. Include: • Pipe cut lengths • Weld locations • Welding sequence • Frame squareness procedure • Stress load paths • Foundation points Frame Members: 100×100×4 mm 100×50×3 mm 75×50×3 mm 50×50×3 mm --- CONVEYOR SYSTEM ENGINEERING Design completely. Provide: 1. Conveyor Chain Engineering 2. Chain Link Geometry 3. Attachment Blocks 4. Chain Guides 5. Sprocket Drawings 6. Drive Shaft Drawings 7. Idler Shaft Drawings 8. Bearing Supports 9. Pressure Beam 10. Panel Hold Down System 11. Fence System 12. Feed Speed Calculations 13. Torque Calculations 14. Conveyor Assembly Drawings --- PRE-MILLING UNIT ENGINEERING Provide: 1. Cutter Head Drawings 2. Spindle Drawings 3. Bearing Housing Drawings 4. Motor Mount Drawings 5. Adjustment Mechanism 6. Linear Motion System 7. Dust Hood Drawings 8. Assembly Drawings --- EDGE FEEDING UNIT ENGINEERING Provide: 1. Coil Holder 2. Brake Mechanism 3. Tension Control 4. Feed Rollers 5. Guide Rollers 6. Edge Tracking System 7. Mechanical Drawings --- GLUE UNIT ENGINEERING No purchased glue pot. Design complete glue system. Provide: 1. Glue Tank Drawings 2. Glue Pot Drawings 3. Heating Chamber Drawings 4. Insulation Drawings 5. Auger Screw Drawings 6. Auger Shaft Machining Drawing 7. Flight Geometry Drawing 8. Barrel Engineering 9. Bearing Housing 10. Drive Coupling 11. Application Roller 12. Transfer Roller 13. Doctor Blade 14. Glue Chamber 15. Glue Outlet Port 16. Temperature Sensor Mount 17. Exploded Glue Assembly 18. Glue Flow Sections 19. Thermal Analysis 20. Complete Manufacturing Drawings --- PRESSURE ROLLER UNIT Provide: 1. Roller Drawings 2. Shaft Drawings 3. Bearing Drawings 4. Pressure Mechanism 5. Spring System 6. Pneumatic System 7. Adjustment System 8. Assembly Drawings --- END TRIM UNIT Provide: 1. Saw Arbor 2. Blade Mount 3. Motor Mount 4. Linear Motion 5. Pneumatic Actuation 6. Sensors 7. Guards 8. Assembly Drawings --- TOP/BOTTOM TRIM UNIT Provide: 1. Spindle Design 2. Tool Holder 3. Bearing Housing 4. Copy Wheel 5. Adjustment Mechanism 6. Motor Mount 7. Assembly Drawings --- CORNER ROUNDING UNIT Provide: 1. Dual Axis Mechanism 2. Radius Cutter System 3. Follower System 4. Pneumatic Actuation 5. Spindle Drawings 6. Assembly Drawings --- SCRAPER UNIT Provide: 1. Scraper Geometry 2. Holder Drawings 3. Adjustment Mechanism 4. Radius Profile Design --- BUFFING UNIT Provide: 1. Buffing Wheel Shaft 2. Motor Mount 3. Angle Adjustment 4. Guard Design --- PNEUMATIC SYSTEM Provide: 1. Complete Pneumatic Circuit 2. Cylinder Drawings 3. Mounting Brackets 4. Air Routing 5. FRL Selection 6. Valve Layout 7. Air Consumption Calculation --- ELECTRICAL SYSTEM Provide: 1. Single Line Diagram 2. Power Distribution 3. Control Panel Layout 4. Terminal Layout 5. Cable Schedule 6. Motor Wiring 7. Safety Circuit 8. Emergency Stop Circuit 9. Interlock Circuit --- PLC AND AUTOMATION Provide: 1. PLC Architecture 2. I/O Mapping 3. Sensor List 4. Actuator List 5. Sequence Logic 6. Machine Cycle Flow 7. Alarm Logic 8. HMI Screens --- MANUFACTURING DOCUMENTATION Provide: 1. Complete BOM 2. Raw Material List 3. Machining List 4. Bearing List 5. Fastener List 6. Manufacturing Process Plan 7. Fabrication Sequence 8. Machining Sequence 9. Assembly Sequence 10. Commissioning Procedure --- FINAL OBJECTIVE Create a fully engineered industrial automatic edge banding machine where nearly every mechanical subsystem is designed and manufactured from raw material, including: • Frame • Conveyor • Pre-milling • Edge feeding • Glue tank • Auger system • Glue roller system • Pressure rollers • End trimming • Top/bottom trimming • Corner rounding • Scrapers • Buffers • Pneumatics • Electrical system • PLC automation Deliver a complete fabrication-ready, machining-ready and assembly-ready engineering package comparable to commercial industrial edge banding machines.

Project ID: 40487853