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I need an experienced Schneider PLC programmer (based in Johannesburg South Africa) to troubleshoot a control system for a cable cutting and rolling machine. Key requirements: - Control functions: Length measurement and cutting, speed control, tension control. Ideal skills and experience: - Proficiency in Schneider PLC programming. - Experience with cable processing machinery. - Strong understanding of automation and control systems. - Ability to troubleshoot and optimize PLC programs. - Emerson VSD experience Looking forward to your expertise!
ID Projek: 40255843
19 cadangan
Aktif 14 hari yang lalu
Lokasi: Johannesburg, South Africa
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19 pekerja bebas membida secara purata $25 USD/jam untuk pekerjaan ini

I am Dũng, a seasoned engineer with a comprehensive skill set that aligns perfectly with your project needs. For the cable processing task at hand, my proficiency in Schneider PLC programming and proven experience with cable processing machinery make me an ideal candidate. Over the course of my 5-year career, I've developed a strong understanding of automation and control systems to effectively deliver length measurement and cutting, speed control, and tension control-features that you heavily require. As a versatile professional, I’ve worked across various engineering domains including Automotive, Aerospace, and Industrial sectors - environments that have deepened my knowledge of how these machines are centrally important to operations. I have hands-on experience not only implementing Schneider PLC solutions but also troubleshooting and optimizing them which is crucial for your project's success. A unique value addition I bring to the table is my familiarity with Emerson VSD systems too. Rest assured, your project will receive end-to-end attention through meticulous problem-solving. Partner with me today - together we'll triumph over any challenges in your control system to ensure maximum efficiency for each cable cutting and routing task!
$20 USD dalam 40 hari
6.4
6.4

Hello, I’m Muhammad Awais. I will diagnose and optimize your Schneider PLC setup for the cable cutting/rolling line, focusing on precise length measurement and cutting, smooth speed control, and reliable tension management. I will map the current PLC logic, verify Schneider instruction sets, and align HMI/PLC parameters with the machine’s sensors and drives (including Emerson VSDs). My approach is to reproduce the fault conditions, implement robust ladder/function blocks for measurement, cutting, and tension loops, then test in safe sequences and on-load conditions. I’ll deliver a compact, maintainable program with clear diagnostics to reduce downtime and improve process stability. What precise hardware details (Schneider PLC model, I/O map, drive model, communication protocol, and existing fault history) should I confirm to tailor the PLC solution for cable processing? What technical questions should I ask to tailor the solution?
$25 USD dalam 21 hari
5.4
5.4

Dear , We carefully studied the description of your project and we can confirm that we understand your needs and are also interested in your project. Our team has the necessary resources to start your project as soon as possible and complete it in a very short time. We are 25 years in this business and our technical specialists have strong experience in Troubleshooting, Mechanical Engineering, Electrical Engineering, Technical Support, Programming, Process Automation, Control Engineering, Control System Design, Automation, PLC and other technologies relevant to your project. Please, review our profile https://www.freelancer.com/u/tangramua where you can find detailed information about our company, our portfolio, and the client's recent reviews. Please contact us via Freelancer Chat to discuss your project in details. Best regards, Sales department Tangram Canada Inc.
$25 USD dalam 5 hari
5.5
5.5

Hi, As a Master’s graduate in Automatics and Systems, I specialize in motion control and tension synchronization. I can quickly troubleshoot and optimize your cable cutting and rolling machine to ensure precision and reliability. My Technical Expertise: 1. Schneider PLC Mastery: Expert in EcoStruxure Machine Expert (Somachine) and Unity Pro/Control Expert. 2. Motion Control: Precision implementation of length measurement (Encoders), high-speed cutting logic, and PID-based speed control. 3. Tension Control: Advanced experience in winding/unwinding applications and torque control. 4. Emerson/Control Techniques VSD: Proficient in configuring and tuning Emerson drives for seamless communication with Schneider controllers via Modbus/TCP or CANopen. I have a deep understanding of the dynamics involved in cable processing and am ready to get your machine running at peak performance. Best regards, Zakaria L.
$15 USD dalam 10 hari
4.0
4.0

Hi, great to meet you. I am project manager of software agency. we have many years of development experience in Automation and I have completed similar projects. Feel free to visit our website to check our team and portfolio. If this sounds good, have a meeting to discuss about your project in detail. Best regards, Jayabrata Bhaduri
$20 USD dalam 40 hari
2.0
2.0

Hello, Having read your project description, I can confidently confirm that I possess the necessary skills and experience required to troubleshoot your Schneider PLC control system for the cable cutting and rolling machine. Although my backstory lies in being a proficient Flutter & Backend Developer, this crossover into automation dovetails neatly with your requirements. My knowledge of automation spans multiple fields - including PLC programming and control systems - which will be key in resolving issues surrounding your machinery's length measurement and cutting, speed control, and tension control. My strong grasp of the Emerson VSD system is another quality aligning with your needs. This grounding allows me to not only troubleshoot but to go beyond by optimizing your PLC programs for efficient performance. Furthermore, my proven ability to build stable yet scalable backend systems ties impeccably with your project. Undoubtedly, a project that demands meticulousness like yours needs a freelancer who not only delivers but understands the significance of minimal technical debt - a value I hold sacrosanct. My approach of understanding business goals before executing features resonates well with ensuring efficiency in programming structures - something clearly important for cable processing machinery. Again, I'm very comfortable working autonomously or collaborating with teams like yours and seeing the United effort bear results. Don Thanks!
$50 USD dalam 35 hari
0.0
0.0

Hi there, ★ Highly skilled Schneider PLC programmer with deep hands-on experience in cable processing machinery and _end-to-end automation_ projects. I’ll troubleshoot and optimize your control system for cable cutting and rolling, focusing on precise length measurement, reliable cutting, smooth speed control, and robust tension management. My background spans Schneider PLCs (M580/Quantum/Quantum remote I/O), HMI integration, and Emerson VSDs for precise motor control, enabling a fast, stable, and safe operation. What I bring to your project: - Extensive Schneider PLC programming and troubleshooting for complex strip/coil/cable lines, including timer-based length logic, feedback loops, PID speed, and tension control loops. - Proven track record with cable processing machinery, including line synchronization, fail-safe interlocks, and inline quality checks. - Strong automation design mindset: scalable architectures, modular code, thorough diagnostics, and straightforward on-site support. - Experience with Emerson VSDs: commissioning, parameter tuning, ramp profiles, fault handling, and energy-efficient speed control. - Clear communication and structured test plans to minimize downtime and ensure repeatable results. Approach to proceed: 1) Review existing ladder/structured text code, HMI screens, and Emerson VSD wiring diagrams to map control loops for length, speed, and tension. 2) Implement robust measurement and cut logic with edge cases handling (slippage, spool change,
$50 USD dalam 1 hari
0.0
0.0

Hello, I'm Vishal Maharaj, with 20 years of experience in Automation and Programming. I have carefully reviewed your requirement for a Schneider PLC programmer for the cable processing project. I am well-versed in Schneider PLC programming and have extensive experience in troubleshooting control systems for various machinery. For this project, I plan to thoroughly analyze the existing PLC program, identify any issues related to length measurement, cutting, speed, and tension control, and optimize the program for efficient operation. With my expertise in automation and control systems, I will ensure seamless functionality of the cable cutting and rolling machine. I would be delighted to discuss further details and initiate the chat to explore how I can contribute to the success of your project. Cheers, Vishal Maharaj
$20 USD dalam 40 hari
0.0
0.0

⭐⭐⭐⭐⭐ ✅Hi there, hope you are doing well! I have experience troubleshooting and optimizing Schneider PLC programs for industrial machinery including cable processing systems, where length measurement, cutting, and speed control were smoothly managed. The most important part for success is a deep understanding of the specific control functions and integration with VSDs like Emerson to ensure precise processing. Approach: ⭕ Review and analyze existing Schneider PLC code and hardware. ⭕ Identify any control logic or sensor feedback issues causing length, speed, or tension problems. ⭕ Collaborate with you on required control parameter adjustments. ⭕ Test and optimize the PLC logic and Emerson VSD settings for stable performance. ❓ Could you please share the current PLC program and any error logs or symptoms you observe? I am confident that my expertise will quickly resolve your control issues to get your cable processing machine running reliably. Thanks, Nam
$25 USD dalam 24 hari
0.0
0.0

Hi, I’m excited about the opportunity to assist with troubleshooting your cable cutting and rolling machine's control system. With over 9 years of experience in automation and control systems, I have a strong focus on enhancing efficiency through precise PLC programming, especially with Schneider PLCs. I have successfully completed similar projects where I've dealt with length measurement, cutting, speed control, and tension management, ensuring optimal performance and minimal downtime. My hands-on experience with cable processing machinery and Emerson VSDs allows me to troubleshoot effectively and implement enhancements seamlessly. I can start the project immediately and I'm confident in delivering solutions that will optimize your control functions. Let’s set a timeline for initial assessments and adjustments.
$25 USD dalam 20 hari
0.0
0.0

Hello, With your need for a Schneider PLC programmer to troubleshoot your cable cutting and rolling machine control system, I am the perfect fit. My name is Minato and I bring a unique combination of AI Full-Stack Web & Mobile Automation development skills to this project. Not only am I highly proficient in Schneider PLC programming and experienced with cable processing machinery, but I also have a strong understanding of automation and control systems, which makes me an ideal candidate for optimizing and troubleshooting PLC programs. In addition to my specialized skills, I offer valuable experience with Emerson VSD systems, which can enhance the performance of your machine. Over the years, I've designed and engineered autonomous digital systems that run reliably and optimize efficiency. This aligns perfectly with your requirements of length measurement and cutting, speed control, and tension control. My automation engineering background ensures that your cable processing machine will operate smoothly with minimum manual intervention. Lastly, let me emphasize my commitment to delivering quality work with measurable real-world impact. My approach involves understanding your needs deeply, blueprinting a robust solution, impeccably executing the plan, optimizing the performance, and providing post-launch support. Partnering with me guarantees not just problem-solving but an ongoing relationship when you need further enhancements or fa Thanks!
$15 USD dalam 14 hari
0.0
0.0

Hello, With my strong background in full stack development, system integration and automation, I believe I can provide the technical expertise needed to troubleshoot and optimize your Schneider PLC control system for the cable processing machine. My proficiency in Schneider PLC programming coupled with my experience working with cable processing machinery places me in a unique position to understand and address the specific control functions you require such as length measurement and cutting, speed control and tension control. Beyond just troubleshooting, my capabilities extend to building clean frontends, deploying production-ready systems and integrating AI features that add significant value. Having worked extensively with automation and control systems, I am well-versed in Emerson VSD systems as well. My commitment to delivering performance, security, and maintainability aligns perfectly with your project needs. In conclusion, I am confident that my skills in automation, workflow systems, AI & LLM integration along with my experiences in other areas such as CRM and CMS customization could prove invaluable for your cable cutting and rolling machine project. Let's forge ahead together so that I can deliver a robust system that not only resolves existing issues but also paves a path for future scalability. Thanks!
$15 USD dalam 1 hari
0.0
0.0

Hello, As a Full Stack Developer with vast experience in Automation, I offer the unique skillset required to troubleshoot and optimize your Schneider PLC for cable cutting and rolling machine. My extensive proficiency in Full Stack Development, from the backend to the frontend, ensures that I can handle all aspects of your control system effectively and seamlessly. Moreover, I have substantial knowledge in Schneider PLC programming, which is central to the success of your project, making me an ideal fit. Apart from my automation and programming skills, I strongly understand control systems and have hands-on experience in transforming ideas into reliable solutions. This aligns perfectly with your need for length measurement and cutting control, speed control, and tension control functions. In fact, my automation experience extends to Emerson VSD as well, further setting me apart as an outstanding choice for this project. I value communication throughout the work process and I'm committed to delivering clear, clean code on time. Partnering with me will not just ensure a successful resolution of any challenges your system may be experiencing but also guarantee optimal performance and long-term maintainability of your control system. Let's get started on building a durable and efficient solution for your cable processing needs! Thanks!
$15 USD dalam 1 hari
0.0
0.0

You don’t just need code fixed — you need the machine running accurately, safely, and consistently. I work with Schneider PLC environments (EcoStruxure / Unity Pro) and have hands-on experience with motion-related industrial processes involving: • Length measurement via encoder feedback • Precision cut triggering (pulse-based or position-based logic) • Speed synchronization with VSD drives • Tension control loops (PID tuning & stability correction) • Emerson VSD parameter configuration & communication mapping For a cable cutting/rolling machine, typical fault areas I would check immediately: – Encoder scaling errors causing length drift – Improper high-speed counter configuration – PID tuning instability in tension control – Drive ramp settings affecting cut accuracy – Scan time or interrupt timing issues My approach: Review current PLC logic & IO mapping Diagnose live signals (trend analysis for speed/tension/length) Optimize control loops & sequencing Stress-test under load conditions Document program changes clearly If on-site presence in Johannesburg is required, we can align accordingly. Before we proceed: is this a Modicon M221/M241/M340 series PLC, and are you using encoder-based measurement or a measuring wheel system?
$20 USD dalam 40 hari
0.0
0.0

Johannesburg, South Africa
Kaedah pembayaran disahkan
Ahli sejak Feb 24, 2026
$30-250 AUD
£250-750 GBP
$250-750 AUD
$30-250 USD
$10-30 USD
$30-250 USD
$10-30 AUD
$2-8 AUD / jam
$10-30 USD
$30-250 USD
$250-750 USD
₹600-1500 INR
$250-750 USD
₹12500-37500 INR
$250-750 USD
€30-250 EUR
$15-25 USD / jam
£20-250 GBP
$250-750 AUD
₹500000-1000000 INR