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I need a complete PLC and HMI program for our Ploughshare mixer line built around a Siemens S7-1214C CPU, several SM I/O cards, a Sinamics S120 inverter on the main mixer motor, and a Comfort/Basic panel for the operator interface. The plant will run on what I call “basic automation”: operators must be able to take over every actuator from the HMI, yet in normal production they should simply choose a recipe and let the cycle finish by itself. Core logic • Mixer speed is the priority variable. The PLC must ramp and hold set-points coming from recipes, then slow for discharge. • Chopper motors and the molasses pump can remain in manual or semi-auto, but the PLC must still monitor status and interlock them with lid, safety switch, and buffer level signals. • All timing (pre-wet, granulation, cure, discharge) has to be editable from the panel and stored in retentive data blocks. HMI requirements I want a clean Automatic Mode screen up front that shows cycle progress, mixer rpm, torque, motor current, and a single Start/Pause/Abort area. Manual controls, settings, and alarm history can sit on secondary pages. Hardware interface Digital safety circuits are already wired to the PLC; you just need to map them. Analog channels: 2 × 0-10 V for mixer and chopper feedback, 1 × 4-20 mA flow signal from the molasses dosing skid, plus load cells on Profinet (Siwarex). No exotic protocols beyond standard Siemens blocks. Deliverables • TIA Portal v18 project (PLC + HMI) • Commented ladder or SCL code with modular FC/FB structure • Remote FAT via TIA Test Suite or similar screen share • Brief commissioning guide so my maintenance crew can tweak recipes later If you have solid Siemens experience and can blend automatic sequencing with extensive manual overrides, let’s talk schedules and milestones.
Project ID: 39746760
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Hi, PLEASE KINDLY READ THROUGH MY PROPOSAL WHAT I CAN DO: I’ll develop a TIA Portal v18 program for your S7-1214C, integrating SM I/O, Sinamics S120, and Comfort/Basic HMI for your Ploughshare mixer. The PLC will prioritize mixer speed control via recipes, ramping/holding set-points and slowing for discharge, using SCL/Ladder Logic. Chopper motors and molasses pump will support manual/semi-auto modes with interlocks for lid, safety, and buffer signals. Timings (pre-wet, granulation, cure, discharge) will be editable via HMI, stored in retentive DBs. The HMI will feature an Automatic Mode screen with cycle progress, RPM, torque, current, and Start/Pause/Abort controls, plus secondary pages for manual settings and alarms. I’ll map digital safety circuits, analog inputs (2x 0-10V, 1x 4-20mA), and Siwarex load cells, using standard Siemens blocks. Deliverables include a commented project, remote FAT via TIA Test Suite, and a commissioning guide. RELEVANT PROJECTS: Programmed S7-1200 for a mixer line with recipe-based control, achieving 98% uptime, and developed a Comfort HMI for a dosing system with manual overrides. QUESTIONS: - Specific recipe parameters or cycle times? - Preferred HMI model (e.g., KTP700 Basic)? - Number of I/O points for mapping? Please connect with me , I assure you I will deliver this successfully
€350 EUR in 4 days
6.2
6.2
65 freelancers are bidding on average €526 EUR for this job

please ignore price and time - i need more info to estimate. I have big experrience with TIA portal PLC/HMI programming. I have done before similar projects for mixer with manual, semi-manual and auto with receipt. I can help you with programming of PLC , making HMI, do test and do commisioning. Please share more about the functions , logic descriptions, idia of HMI sceens and etc.
€500 EUR in 7 days
6.2
6.2

With my rich background in mechatronics engineering – specifically in electrical and electronics control systems – I feel confident in providing the solutions you need for your Siemens PLC Automation project. Having demonstrated a significant level of skill and expertise in working around various industrial automation tasks, your project requirements align perfectly with what I bring to the table. Firstly, my extensive exposure to Siemens hardware and software - TIA Portal v18 and standard protocols - makes me well-prepared to develop a comprehensive PLC and HMI program specific to your needs on this project. My experience in solid automatic sequencing with extensive manual overrides is a clear advantage for this project's "basic automation" requirement. Secondly, as your goals entail enhancing operator interface for smoother operations, my consistent aim has always been to create user-friendly interfaces that are both intuitive and designed with ease-of-use in mind. Coupled with my proclivity for delivering commented code structures as you require, your maintenance crew will not only be able to easily navigate tweak recipes but also benefit from any future upgrades or modifications. Let's discuss scheduling and milestones for the successful completion of this project!
€500 EUR in 7 days
6.2
6.2

The professional with 15 years of experience in Industrial Automation. ^^Development,Commissioning of PLC Control System, HMI and SCADA^^ ◾ PLC- Siemens [S7-1500F/H, S7-400, S7-400F/H/R, S7-300, S7-1200, S7-200, S5, TI PLC, LOGO!] Rockwell [(Allen Bradley)- SLC500,MicroLogix,CompactLogix.] Schneider [Zelio, M171/72] Automation Direct [DirectLogic Click PLC] Unitronic [V200-18-E3XB Controller] Delta [Delta DVP ES2] Click [C2 series] ◾HMI- Siemens ** Weintek ** Kinco ** Unitronics ** Hitachi ** Schneider ** Wecon ** DeepSeaElectronics** EZ Automation ◾SCADA - WinCC ** In-Touch Wonderware ** Citect ** Ignition ◾VFD- Siemens, Rockwell-AB, ABB, Telemechanique, SEW and Danfoss, Hitachi ◾ Industrial Networks- PPI-MPI ** Profibus ** AS-i ** Profinet ** Ethernet ** Modbus RTU/Modbus TCP ◾ OPC - PC Access ** OPC Scout ** OPCUA ** Metrikon ** Kepware ◾ Project Documentation- ISA88/95, GAMP, 21CFR Part11, VP, URS, FRS, DS, IQ, OQ, PQ, SOP. ◾ Programming Languages - C# ** VBA ** VB.net ** Javascript ** Python ◾ Arduino Uno ** RS485 ** Ethernet shield ** Data Logging ◾ Raspberry pi ** Raspi Camera ◾ Networking Devices - Siemens ** Teltonika **NO OFFSITE COMMUNICATIONS**
€400 EUR in 7 days
5.9
5.9

Hi Dionisis A., I recently completed a similar project. Message me so I can show you that sample. Question: Will the Sinamics S120 be controlled via Profinet PROFIdrive (Telegram 1/20 using SINA_SPEED) with torque limit and flying restart, or do you prefer an analog speed reference? Also, should STO/brake circuits require PLC acknowledgment before start? Suggestion: Use a command/status/state pattern with an Auto/Manual arbitration FB per device (Mixer, Chopper, Pump): permissives matrix + queued commands, ensuring safe manual take-over without breaking the auto sequence. Build the cycle as an SCL state machine FB (phases: pre-wet, granulation, cure, discharge) with all timings and setpoints in versioned UDT recipes stored in retentive DBs. Drive control via DriveLib with adaptive speed (optionally bias by torque and/or Siwarex mass flow), controlled decel to discharge setpoint, and jerk-limited ramps to prevent torque spikes. HMI: clean Auto page with progress bar, RPM/torque/current and Start/Pause/Abort; device popups for manual; recipe editor with import/export; ISA-18.2 alarm classes and batch CSV logs. FAT via PLCSIM Advanced + TIA Test Suite with simulated I/O and Siwarex. Kindly send me a message, lets discuss in detail and my portfolio is uploaded here and on my website. Best Regards, Sid CTO and Co-Founder of Ekarthaan
€750 EUR in 9 days
5.6
5.6

Hi, how are you doing? I went through your project description and I can help you in your project. We are a team of Electrical and Electronics engineers, we have successfully completed 1000+ Projects for multiple regular clients from OMAN, UK, USA, Australia, Canada, France, Germany, Lebanon and many other countries. We are providing our services in following areas: Embedded C Programming. VHDL/Verilog, Quartus/Vivado, LABView/ Multisim/PSPICE/VLSI Network Simulator NS2/NS3 Microcontroller like Arduino, Raspberry Pi, FPGA, AVR, PIC, STM32 and ESP32. IDEs like Keil MDK V5, ATmel studio and MPLab XC8. PLCs / SCADA PCB Designing Proteus, Eagle, KiCAD and Altium IOT Technologies like Ethernet, GSM GPRS. HTTP Restful APIs connection for IOT Communications. Also we have good command over report writing, I can show you many samples of our previous reports. Kindly consider us for your project and text me so that we can further discuss specifically about your project's main goals and requirements. We can deliver your project efficiently within timeline. If you choose me, I think you won't regret. Best Regards.
€500 EUR in 7 days
6.1
6.1

Hello, I have extensive experience with Siemens automation, including S7-1200/1500 PLCs, Sinamics drives, and Comfort/Basic HMI panels in TIA Portal. I have delivered multiple projects where recipe management, sequence control, and operator-friendly HMI design were key requirements, making me confident I can deliver exactly what you need for your mixer line. Your requirement for recipe-based automation with manual overrides is something I’ve implemented before, ramping mixer speeds, sequencing timing (pre-wet, granulation, cure, discharge), and ensuring safety interlocks are always respected. I also have strong experience in mapping analog signals (0–10 V, 4–20 mA) and Profinet devices such as load cells, which matches your hardware setup. For HMI, I can design a clean Automatic Mode screen with cycle progress, rpm, torque, and operator commands clearly displayed, while ensuring manual controls, alarm history, and settings are easy to access on secondary pages. I also document my work with modular FC/FB structures in SCL or ladder for long-term maintainability. Deliverables will include the TIA Portal v18 project (PLC + HMI), tested via TIA Test Suite with remote FAT, and a concise commissioning guide so your team can adjust recipes later. Please feel free to review my profile or contact me directly to see examples of my past Siemens projects. I’d be glad to align with your schedule and milestones. Best regards, Hafiz
€750 EUR in 7 days
5.7
5.7

With my extensive knowledge and background in electrical engineering, particularly in Siemens systems, I am confident that I can deliver the high-quality PLC automation program you need for your ploughshare mixer line. Throughout the span of my six-year career, I have gained a comprehensive understanding of all facets involved in PLCs and HMIs, including ladder and SCL coding, and modular FC/FB structure. I'm adept at utilizing the TIA Portal v18 project, which aligns perfectly with your project requirements. Another crucial aspect of your project is the ability to prioritize mixer speed while still providing manual controls. My experience in designing circuits, performing hardware interfacing, and implementing load cells on Profinet (Siwarex) will prove beneficial here. Plus, your request for clean Automatic Mode screen upfront along with secondary pages for manual controls aligns with how I design HMI. Lastly, the deliverables you are looking for; commented code for ease of understanding, FAT via TIA Test Suite or similar screen share for remote debates and commissioning guide to help your maintenance crew tweak recipes later--I already commit to these best practices in my projects.I am excited about the opportunity to contribute my expertise to your project and find creative solutions to maximize its functionality. Let's discuss schedules and milestones to ensure a successful collaboration that meets and exceeds your expectations!
€500 EUR in 7 days
5.3
5.3

As a seasoned professional in the field of industrial automation, I have amassed extensive skills and experience with Siemens systems, especially utilizing TIA Portal. I have hands-on experience with S7-1214C CPUs, SM I/O cards, and Sinamics S120 inverters - all components that are central to the Siemens PLC automation project you've outlined. Throughout my career, I've prioritized robustness and efficiency in my automation setups. Your requirement for automatic sequencing and dynamic manual overrides resonates with me deeply. It's a skill set that has been refined through numerous successful projects, such as wastewater treatment plants and water treatment plants where precise control is paramount. In addition to designing and building the automation software using the Siemens platform, I assure you of my ability to provide comprehensive documentation such as commented ladder or SCL code, commissioning guides to empower your maintenance team with tweaking recipes later on. If given an opportunity, not only will I finish the task efficiently but also provide a system that accommodates potential modifications in the future.
€500 EUR in 7 days
5.5
5.5

Hello there, We are CanadaTronix Automation an automation company based in Canada. We have PLC programmers, technicians and engineers who are very talented and experienced in many brands including Siemens hardware, AB Rockwell Automation, Mitsubishi, and Beckhoff, WAGO, and more. We master TIA portal and wincc professional, Twincat, Codsys IDE programming software . Please see dozens of projects we have completed with excellent clients feedback. Also on the ground we have been doing PLC programming and robotics integration in the north america. please google about us CanadaTronix learn more about us. when we have a chance discussing details I can share with you sample of our previous projects and our clients feedback. Regards, Yasser E the founder and CEO of CanadaTronix Automation
€250 EUR in 7 days
6.0
6.0

Hello, *** Sorry for the BID, May can work together in another projects... *** - I have more than 10 years of experience in electrical panels field: Panelbuilding technician and electrical panels drafting & MS office work. - I have good experience in ePlan electric P8 software to make the drawings of the ( MDB, MCC, .... ) SLD, 3LD, 2D- Panel Layout ( IEC Standard ). Thanks for have a look on my portfolio, Good lucks & See you soon,
€500 EUR in 7 days
4.8
4.8

Hello sir I'm PLC programmer with 10 years of experience in the automation field I have good experience with Siemens PLC and Hmi and sinamics drive and I do alot of jobs using it I have Tia v18 with license and I can start working from now Please contact me for more detailes I hope we can work together Best regards
€250 EUR in 7 days
4.5
4.5

Hello there! I am fully prepared to commence work on developing a complete PLC and HMI program tailored to your specific requirements for the Siemens S7-1214C CPU-based Ploughshare mixer line automation project. The program will prioritize mixer speed control, manual/semi-auto modes for chopper motors and molasses pump, editable timing settings, and an intuitive HMI interface. I will ensure seamless integration with existing digital safety circuits and analog channels, delivering a TIA Portal v18 project with commented ladder/SCL code, remote FAT support, and a commissioning guide for easy maintenance. Let's collaborate on achieving your automation goals efficiently and effectively. Cheers, RedBrick American Engineering
€250 EUR in 3 days
3.8
3.8

I can write a complete PLC and HMI program for your Ploughshare mixer line built around a Siemens S7-121. Hi, I am Zain. I can easily handle the task including • PLC / HMI / Ladder Logic • Control System Engineering • SCADA systems / Modbus / Profibus / Profinet • PID Control, closed loop control, open loop control etc. Lets chat. Best regards
€250 EUR in 1 day
3.9
3.9

Hello Dionisis, I am a Talented Electrical / Electronics and AI / Software Engineer with over 7 years of experience. I can work on your time zone and start working on your project immediately if you hire me. I will develop a complete PLC and HMI program focusing on seamless automation while allowing manual overrides for operators. In a similar past project, I successfully implemented a system integrating Siemens PLCs for process control with extensive operator interfaces. To ensure we meet your needs, I will require detailed specifications on your recipes and any unique operational procedures you wish to incorporate. I would appreciate the chance to discuss the project in more detail. Best regards. ----Shohei----
€500 EUR in 3 days
3.6
3.6

Dear sir! I hope this message finds you well. I am excited about your Ploughshare mixer project and confident in delivering a robust PLC and HMI program that meets your requirements. I will begin by designing a modular, scalable ladder or SCL code for the Siemens S7-1214C CPU, ensuring seamless integration with your SM I/O cards and Sinamics S120 inverter. The program will handle automatic sequencing based on recipes while offering manual overrides for all actuators. The HMI will feature a clean Automatic Mode screen, with status monitoring, cycle progress, and motor parameters, while providing secondary pages for settings and alarms. I have solid experience in Siemens PLC programming and HMI design, having worked on several automated systems with manual override functionality. My experience includes using TIA Portal, integrating with Profinet devices like load cells, and handling safety circuits and analog signals. I am confident that I can deliver a solution that is easy to maintain and tweak by your crew later. Are there any specific safety or interlock conditions I should be aware of beyond the standard lid and buffer level signals? Warm regards.
€500 EUR in 7 days
3.3
3.3

My name is Rabia Faisal, I am working in the writing industry since 2011. During this time, I have served countless clients with a full amount of satisfaction by providing them with TOP Quality Solutions. I have command of all references APA, Harvard, IEEE, MLA & Chicago, etc. I will provide plagiarism-free work with 100 percent accurate grammar within your given deadline. Please message me to get Top Class Services. I am waiting; https://www.freelancer.com/u/TopWritingGuru
€250 EUR in 1 day
3.0
3.0

Hello As an electrical engineer with a strong background in automation, I find your project particularly intriguing. Throughout my career, I have gained extensive experience in Siemens PLC programming and its associated software such as TIA Portal v18. I have completed numerous projects similar to this, and my clients have always commended me for delivering top-notch programs that meet their custom requirements. Critical to this project is the need for well-blended automatic sequencing and manual control overrides. This presents a challenge that I'm excited to tackle head-on since it aligns perfectly with my skill set. My previous projects needed similar features, where operators should be able to take over every actuator from the HMI while still having the system running on set recipes automatically. Thanks & Regards, Sakshi
€251 EUR in 1 day
3.2
3.2

Hello there, I understand that you need to get designs and PLC programmer for your product, I'd be more than happy to help you with that. I have +9 years experience in PLC, SCADA, HMI program development and site commissioning. Please feel free to contact me so we can discuss your project in more details. Regards,
€300 EUR in 7 days
3.6
3.6

I am an electronic-mechanical engineer with over 8 years of experience in developing medical devices and IoT. Recently, I participated in a project to develop a fetal heart monitor using piezoelectric sensors to replace traditional microphones. This solution allows for the acquisition of clear fetal heart rate signals, reduced noise and increased reliability. My experience includes: Hardware design: analog circuits for piezoelectric sensors, amplification and filtering of biological signals. Digital signal processing (DSP): noise removal, increased SNR, fetal heart rate separation. Firmware & wireless connectivity: developed on STM32/ESP32, Bluetooth data transmission. Rapid prototyping & clinical testing: implemented many successful prototypes. My strengths are combining electronics - software - biomedical knowledge, helping to turn ideas into viable products. The goal is to create a device that is cost-effective, easy to use at home, but still achieves high accuracy. I am willing to accompany you in all stages from design, manufacturing, signal optimization to actual testing.
€736 EUR in 6 days
2.9
2.9

Hi, With a strong background in industrial automation and a focus on Siemens platforms, I bring over 8 years of experience delivering reliable PLC, HMI, and SCADA solutions across sectors such as oil & gas, airport systems, water treatment, and biogas plants. I'm ready to start immediately. Let’s discuss the timeline and key milestones. Best regards.
€700 EUR in 7 days
2.8
2.8

Larissa, Greece
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