FX5U Servo Camming Synchronization

@hayteekeys

HI, KINDLY READ THROUGH MY PROPOSAL I will develop a clean and well-structured GX Works3 application for your Mitsubishi FX5U PLC with the FX5-80SSC-G motion module, enabling all seven MR-JET-G servos to operate in precise rotational camming while remaining synchronised to the master rotary incremental encoder. MY APPROACH
 ✅ Creation and download of rotational cam profiles using the iQ-F motion instruction set and cam table utilities 
✅ Establishment of real-time master-slave relationships so each servo accurately follows the encoder
 ✅ Implementation of start-up homing, cam engagement, on-the-fly ratio changes, and safe-stop routines 
✅ Clear, concise comments throughout the project for maintainability
 ✅ Provision of a practical commissioning guide to support future timing adjustments DELIVERABLES • Complete GX Works3 project file that compiles without warnings • Exported cam tables in CSV or TXT format • Brief PDF documenting parameter settings, test procedure, and HMI user bits QUESTIONS 1 What is the resolution of the master encoder and the preferred cam table resolution? 2 Are any existing axis parameter files or basic motion templates already available? 3 Which HMI signals or user bits are required for start, ratio change, and stop functions? I am ready to commence as soon as the hardware topology, parameter files, and encoder details are provided.

@engabdo172

Hello, sir, I am plc progmmer with 10 years of experince in the field i have good experince with Mitsubishi PLC and GX Works3 software platform I also have good experince with motion control and servo Please contact me for more details i hope we can work together Best regards

@shadabkhan92

As an electrical engineer with extensive experience in programming, especially in C and C++, I believe I'm uniquely qualified to tackle the challenges in your project. My understanding of PLCs, motion modules, and servo drives aligns seamlessly with your project needs. I have a solid grasp on the GX Works3 environment and its motion instruction set, having previously designed programs for Mitsubishi iQ-F series - ensuring I can deliver you a clean, well-structured program. Moreover, my deep knowledge of the cam table utilities will be pivotal in developing efficient rotational cam profiles that remain within ±1 pulse against the master encoder at 2000 rpm. Notably, my work is not confined to dry programming; rather, I excel at delivering comprehensive solutions that include a concise commissioning guide for your better understanding Moreover, I pride myself on providing top-level support even after job completion. Choosing me means choosing no worries about adapting timings or mastering proper usage. So, why don't we collaborate and put this intelligent system into action? Let's get chatting and discuss how we can start maximizing your Mitsubishi FX5U PLC's capabilities!

@bojans9

Hello, I'm a Senior Software Developer | AI & Cloud with 8+ years of experience working with C Programming, C++ Programming, Electronics and Electrical Engineering. I understand you need an FX5U with FX5-80SSC-G to synchronize seven MR-JET-G servos to a master rotary encoder using rotational camming, with homing, cam engagement, ratio changes, safe stops and documented commissioning. The main challenge is achieving deterministic multi-axis tracking at 2000 rpm while keeping the cam profiles, master-slave relationships and motion parameters consistent in GX Works3. The ±1 pulse acceptance criterion makes timing and motion configuration especially important. My approach: first validate the existing hardware topology and parameter files, then structure the cam tables and master-slave motion sequence. I would implement startup, engagement, ratio changes and stopping logic, followed by compile checks and scope-based tracking validation. I work with programming and electronics systems and would keep the PLC project structured with concise comments and clearly documented HMI bits and commissioning steps. A few questions to better understand the scope: Q1 - Can you provide the existing GX Works3 project and parameter files? This determines what can be reused safely. Q2 - What encoder resolution and pulse interface are being used? This directly affects the ±1 pulse tracking target. Looking forward to hearing from you.

@sandipm1307

With utmost confidence, I can say that my profile aligns perfectly with your FX5U Servo Camming Synchronization project. My extensive experience in industrial automation and PLC programming, particularly with Mitsubishi PLCs and tools like GX Works3, has equipped me to meet the unique challenges of this project head-on. My proficiency in developing rotational cam profiles using motion instructions and cam table utilities for the iQ-F series sets me apart. I'm meticulous when it comes to handling start-up homing, ratio changes, safe stop routines - all tasks you specifically mentioned. Moreover, having a deep understanding of industrial communication protocols such as Modbus TCP/RTU and Ethernet/IP will facilitate seamless system integration, an integral aspect in your project. Moreover, my approach always revolves around clean coding practices, precision, and thorough documentation - precisely what you need for this complex project. I'm confident that I can deliver the results you require: each slave axis will- at 2000 rpm -stay within ±1 pulse deviation from the master axis. Plus, my brief yet concise commissioning guide will empower you to make any necessary timing adaptations later on. Partner with me and let's bring absolute synchronization to your servos!

@alfatrade2

On-the-fly ratio changes during active camming are the part that usually breaks naive implementations - if the encoder speed shifts mid-cycle without a buffered cam switch point, you get a jerk across all seven axes simultaneously. Have you already defined the cam stroke tables per axis, or is generating those profiles from scratch part of this scope? My background is in motorized positioning with feedback and digital readout plus data exchange between fixtures and a PC, and I'd approach the master-slave synchronization the same way - state machine first, then layer the motion instructions on top.

@pandaymano8

With over [Insert years of experience here directly related years of hands-on experience in] Camming and Synchronization projects within Mistsubishi FX5U PLC, I have a profound understanding of the requirements your project necessitates. Through my proficiency in GX Works3, I aim not only to meticulously address your needs but to optimize the performance and the long-term sustainability of your system as well. I appreciate the value you put on concise comments and accurate documentation, as do I. Therefore, alongside delivering a clean and well-structured program intended for this project, I also include comprehensive, easily-adaptable guidance that explains parameter settings, test procedures, and necessary HMI control elements for easier commissioning. Working closely with clients to understand their unique expectations and converting those ideas into advanced digital solutions has been my norm. Now, I am more than ready to extend that commitment to your needs. Being able to maintain absolute precision leading up to 2000rpm with negligible deviation between slave axes makes or breaks efficiency in your operations; it's an area I'm skilfully equipped to tackle head-on.

@Wonitaf

Hi there, I can definitely help you set up the Mitsubishi FX5U PLC with the FX5-80SSC-G motion module. My experience with motion control and servo synchronization ensures that I’ll deliver a clean, professional program that meets your expectations. I see you’re looking for a well-structured program that generates rotational cam profiles and establishes master-slave relationships. I’ll handle everything from start-up homing to safe stop routines and provide concise comments along with a commissioning guide for your convenience. I specialize in creating automated systems that are user-friendly and seamlessly integrated. My commitment to speedy communication and a fast turnaround means we can keep everything on track. Let me know if you are available for a quick chat! Regards, Wonita

@Kaiden010

I recently helped a business strengthen its digital presence with a smoother, more professional customer experience. I can help you create a clean, user-friendly solution that supports your goals and feels polished from start to finish. I understand the importance of a seamless, integrated, and reliable result that makes things easier for both you and your customers. With extensive experience in PLC programming, particularly with Mitsubishi systems, I can deliver a well-structured program for your FX5U PLC and MR-JET-G servos. I will ensure that the rotational cam profiles are generated correctly, master-slave relationships are established, and that all functionalities, including start-up homing and safe stop routines, are implemented effectively. I focus on clear communication, thoughtful detail, and quality work you can rely on. I’d be happy to hear about your project and discuss how I can help. Feel free to send me a message anytime. Regards, Kaiden010.

@morne01

?IF YOU'RE NOT HAPPY, YOU DON'T PAY.? Recently, I helped a client successfully synchronize multiple servo axes for a similar automation project, ensuring seamless operation and precise control. I can help you achieve a clean, well-structured program that meets your specific goals for the Mitsubishi FX5U PLC and the MR-JET-G servos. I understand the need for a program that generates rotational cam profiles and establishes master-slave relationships, all while ensuring a professional, user-friendly interface. I have extensive experience with PLC programming and motion control systems, and I am new to Freelancer but bring a wealth of knowledge from outside the platform. I look forward to collaborating on this project to ensure it meets your precise specifications. Regards, MORNE.

@dritanmarku2026

I am an Electrical Engineer with over 13 years of experience in power system operation, maintenance, and grid infrastructure. My professional background includes 7 years at Koman Hydropower Plant in operation and maintenance, followed by 6 years at Tinana 2 Substation, where I was involved in the operation, protection, and control of high-voltage electrical systems. Since July 2024, I have been working in the Grid Code Implementation Sector at the Albanian Transmission System Operator (TSO), contributing to power system compliance, network reliability, and integration of new generation resources. My expertise covers power system protection, substations, hydropower plants, renewable energy systems, electrical installations, and grid code requirements. I am experienced in analyzing protection relay operations, fault investigations, system studies, and ensuring secure and reliable power system performance. In addition to my operational experience, I have strong skills in MS Office, AutoCAD, and NEPLAN, enabling me to perform technical studies, electrical design, network analysis, and engineering documentation. I am also involved in electrical engineering projects for industrial facilities, residential installations, substations, hydropower plants, solar power plants, and wind energy projects.

@vipulchandrav

Hello, I am an Industrial Automation Engineer with 18 years of hands-on experience in PLC programming and machine automation, with strong practical experience I can develop your program for FX5-80SSC-G as per your requirement. Already completed this kind of application with 6 servo in FX5-80SSC with run all exis in synchronisation as per cam data with external encoder running in 360 degree. And generated sequence as per cam. With initial homing. Kindly let me know if you need to develop HMI or SCADA too. I can start immediately and provide regular progress updates. Regards, Industrial Automation Engineer 18 Years Experience Mitsubishi & Delta PLC | GX Works2 | GX Works3 | ISPSoft