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The project is a compact, bipedal humanoid that will rely on a PA-CF 3D-printed chassis and 21 actuators. I need a complete mechanical design package created exclusively in Fusion 360, ready for immediate prototyping and eventual low-volume production. Scope of work – Model the entire skeleton, shell and joint architecture so every component is ready for direct PA-CF printing without post-machining. – Integrate 21 actuators (servo or BLDC) with realistic torque, weight and envelope constraints; include mounts, brackets, gear trains or harmonic drives where necessary. – Optimise wall thicknesses, ribs and lattice infill for strength-to-weight, thermal dissipation and print time. – Plan fasteners, cable routing and access points to keep the robot serviceable. – Apply DFM/DFAM principles throughout, detailing print orientation, support strategy and critical tolerances. Deliverables • Native Fusion 360 file set (components, assemblies, motion study) • Exported STEP and STL files for every part ready for slicing • 2D fabrication drawings with critical dimensions and tolerances • Assembly drawings, exploded views and labelled BOM • Brief DFM report summarising print settings, material usage and post-processing notes Acceptance criteria A design review in Fusion 360 using the web viewer will confirm fit, actuator clearances, weight targets and printability on a 300 × 300 × 400 mm build volume before final sign-off. When you respond, please highlight your direct experience with robotics or load-bearing 3D-printed assemblies in Fusion 360.
Project ID: 40706775
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17 freelancers are bidding on average $651 CAD for this job

With my wide-ranging experience in mechanical engineering and design using CAD, I am well-equipped to take on this challenging project of creating a comprehensive mechanical design package for your bipedal humanoid robot. My profound knowledge of Fusion 360 and DFM (Design for Manufacturing) principles will allow me to effectively model your entire skeleton, shell, and joint architecture while meticulously optimizing wall thicknesses and lattice infill for not just strength-to-weight ratio but also thermal dissipation and print time. Furthermore, I've had ample experience integrating actuators into complex designs while weighing the considerations of torque, weight, and envelope constraints. This will prove beneficial in seamlessly integrating the 21 actuators within your robotic framework. My aim is to create a design that's ready for immediate prototyping on a 300 × 300 × 400 mm build volume without any compromise or post-machining. Lastly, I assure you an inclusive deliverable package that includes the Fusion 360 file set, exported STEP and STL files for each part, 2D fabrication drawings with critical dimensions and tolerances, assembly drawings, exploded views, labelled BOMs, and a DFM report. A comprehensive design review will be done on the web viewer before finalizing everything. Together with you as a valued collaborator, we can craft a robust & functional robotic design that meets your unique requirements efficiently.
$65 CAD in 2 days
7.8
7.8

Welcome I MADE MANY SMART DEVICES THAT MANUFACTURED AND USED IN REAL YOU WILL GET IT DONE PERFECTLY IN LESS TIME CHECK MY LATEST REVIEWS > (http://www.freelancer.com/u/ENG1mga) I have previously worked on, Lifting Set of Drones Mechanism, Robotic Arm, Delivery Robot, Automatic Wiring Machine, Solenoid Engines, Car Rooftent, Boat Lift Mechanism, Shoe Treadmill Mechanism Mechanical Ventilator and many other projects. I use Solidworks, Fusion 360, and ANSYS, COMSOL I have a workshop specializing in all 3D printing and CNC machining work, so I strive to provide the highest quality and precision. What you will receive with me: - 2D drawings - 3D files - Complete Tech. Formats - Finite Element Analysis (FEA) (if needed).
$100 CAD in 1 day
6.8
6.8

Hello, With myself, Muhammad Kashif, representing your project, you'll benefit from my strong background in 3D CAD and modeling, having primarily used Solidworks for over 5 years. This experience has honed my skills in precisely designing complex, load-bearing structures for 3D printing, a critical aspect of your project that demands meticulous attention. Additionally, while I've specialized in Solidworks, I can assure you that I am fluent in Fusion 360 and can effectively navigate its tools to meet your detailed manufacturing requirements. My knowledge of DFM (Design for Manufacturing) paired with Fusion 360's robust capabilities will ensure I optimize the wall thicknesses, infills, and other essential aspects to not only maximize structural integrity for this unique bipedal human robot but also enhance thermal dissipation. As an added plus, I have extensive expertise in post-processing including support strategy to ensure robust output with the PA-CF 3D-printed chassis. All in all, working on the mechanical design for your bipedal humanoid robot would be a dream project for me! And I’m confident it would be an excellent match for both my skills and passion. Let's embrace innovation together, let’s build a high-performing robot that not only aligns with functional objectives but also showcases exemplary craftsmanship! Thanks!
$10 CAD in 2 days
5.0
5.0

To create a complete mechanical design package for the bipedal humanoid robot in Fusion 360, I will model the entire skeleton, shell, and joint architecture with realistic torque, weight, and envelope constraints. I will also integrate 21 actuators with necessary mounts, brackets, gear trains, or harmonic drives. Additionally, I will optimize wall thicknesses, ribs, and lattice infill for strength-to-weight, thermal dissipation, and print time. With experience in 3D design and modeling, I will plan fasteners, cable routing, and access points to ensure serviceability. I will apply DFM/DFAM principles throughout, detailing print orientation, support strategy, and critical tolerances.
$10 CAD in 1 day
4.3
4.3

I have direct experience with a PA-CF humanoid mechanical concept using 21 actuators, including load-bearing joint components, actuator integration and 3D-printed structural parts. I can develop your complete bipedal humanoid mechanical package in Fusion 360, optimized for PA-CF printing and prototyping. Proposed Approach I’ll build the skeleton, shell and joint architecture as a fully parametric Fusion 360 assembly, integrating all 21 servo/BLDC actuators with realistic torque, envelope and weight constraints. Joints, mounts, transmissions and gear/harmonic-drive interfaces will be designed around the actual actuator specifications. I’ll apply DFAM throughout, optimizing wall thickness, ribs, infill, print orientation, supports, tolerances, fasteners, cable routing and service access while checking the complete robot against the 300 × 300 × 400 mm build volume. Deliverables Native Fusion 360 components and assembly 21-actuator integration and joint architecture Motion study and clearance verification STEP and STL for every part 2D fabrication drawings with tolerances Assembly/exploded drawings Labelled BOM PA-CF print orientation/support strategy DFM/DFAM report with material and print recommendations
$300 CAD in 4 days
3.8
3.8

Hello, this is Bojan. Thank you for sharing your project. To be transparent: although I work in software development, backend systems, automation, and embedded engineering, I don’t take on full mechanical CAD design packages for robotics, including Fusion 360 assemblies, actuator integration, load‑bearing PA‑CF chassis design, DFM/DFAM optimisation, fabrication drawings, or BOM preparation. This scope requires a mechanical engineer specialised in humanoid robotics and advanced 3D‑printed structural design — outside my domain. Since you need complete Fusion 360 modelling, actuator mounts, gear trains, tolerances, fabrication drawings, and a full DFM report, a specialist in robotics mechanical design will serve you much better. If you ever need technical workflow planning or automation strategy, I can help — but I’m not the right fit for this robotics CAD project.
$130 CAD in 2 days
2.9
2.9

Hello, I understand that you're seeking a complete mechanical design package for a compact bipedal humanoid robot, focusing on a PA-CF 3D-printed chassis and integrating 21 actuators. Your project requires meticulous attention to detail, from the modeling of the skeleton and joint architecture to ensuring that everything is optimized for prototyping and eventual production. Having worked extensively on similar robotics projects, I specialize in creating robust 3D models in Fusion 360 that are fully prepared for direct printing. I will ensure that every component is designed for optimal performance by meticulously optimizing the wall thickness, integrating actuators effectively, and applying DFM/DFAM principles to enhance manufacturability. In my previous projects, I have successfully delivered comprehensive Fusion 360 file sets, detailed fabrication drawings, and assembly documentation, ensuring that all parts are ready for slicing and meet the specified tolerances. To ensure we align perfectly with your vision, could you share any specific design parameters or preferences for the actuator placements? https://www.freelancer.com/u/proggon Best regards, Wahaj Barlas.
$28 CAD in 10 days
2.0
2.0

As an experienced creative professional with a deep passion for design and innovation, I believe I bring a unique skillset to the table for your robotics project. While my portfolio may not directly reflect my experience in designing load-bearing 3D-printed assemblies for humanoid robots, my knowledge of 3D Design is versatile—enabling me to adapt and excel at any challenge put before me. My 15 years of experience have equipped me with a comprehensive grasp of various design tools and methodologies including DFM/DFAM—a crucial skill for this project. This proficiency was honed while working on a diverse range of projects across traditional art, digital painting, graphic design, and branding. Over the past decade and a half, I have developed and perfected my ability to combine artistic excellence with modern technology to create high-converting visual content that impresses and performs.
$20 CAD in 1 day
2.2
2.2

Hi there, I'm a Mechanical Engineer with 12+ years of experience designing load-bearing robotic systems and optimizing complex assemblies for 3D-printed production. Your bipedal humanoid project, specifically the PA-CF chassis with 21-actuator integration, aligns perfectly with my expertise in Fusion 360-native design, DFM/DFAM optimization, and print-ready mechanical packages. I'll deliver a complete skeleton, shell, and joint architecture engineered for direct PA-CF printing without post-machining. Every actuator (servo/BLDC) will be integrated with realistic torque, weight, and envelope constraints, including mounts, brackets, and drive systems. I'll optimize wall thicknesses, ribs, and lattice patterns for strength-to-weight and thermal performance while respecting your 300×300×400 mm build volume. My deliverables include native Fusion 360 files (components, assemblies, motion studies), STEP/STL exports ready for slicing, 2D fabrication drawings with critical tolerances, exploded assembly views, complete BOM, and a detailed DFM report covering print settings and material usage. Let me know if my profile looks interesting, and we can set up a time to talk. Best regards, Elijah M
$200 CAD in 3 days
1.0
1.0

Hi,I've acquired vast experience in load-bearing 3D-printed assemblies, which precisely suits the demands of this project. In designing your robot, I'll channel this knowledge to create a detailed 3D model that optimizes wall thicknesses, ribs, and lattice infill for strength-to-weight importance while ensuring that every component is ready for direct PA-CF printing as per your need, I also offer detailed documentation being part of the package. This means, you won’t only get the Native Fusion files but also the exported STEP and STL files for every part – sturdy enough thanks to applied DFM/DFAM principles plus 2D fabrication drawings carrying critical dimensions and tolerances. Assembly drawings, exploded views, and labeled BOM will also be provided so as to ensure every piece fits well together saving you valuable debugging time. Crucially, I am committed to clear communication throughout every project. I understand the significance of staying within prescribed limits and assuring a successful delivery. Thus, your project's acceptance criteria shall be unquestionably met by conducting a design review which we'll go through together via the Fusion 360 web viewer ensuring fit, actuator clearances, weight targets, and printability well before final sign-off. My aim is not just customer satisfaction but exceeding expectations – so let me exceed yours!
$10 CAD in 1 day
0.0
0.0

I will model the full PA-CF chassis, skeleton and joint architecture in Fusion 360, creating printer-ready geometry with optimized wall thicknesses, ribs and lattice infill tuned for strength-to-weight and thermal dissipation. Actuator integration for 21 servos/BLDCs will include realistic envelopes, torque-based mounting brackets, gear trains or compact harmonic drives, plus cable channels and service access points to ensure maintainability. Deliverables will include native Fusion 360 assemblies, STEP/STL exports, 2D fabrication and assembly drawings with tolerances, a labelled BOM and a concise DFM/DFAM report outlining print orientation, support strategy and post-processing notes for the specified 300×300×400 mm build volume.
$25 CAD in 10 days
0.0
0.0

Greetings I have extensive experience in creating complete mechanical design packages for robotics projects, including 3D-printed assemblies. I understand your need for a compact bipedal humanoid robot, and I can ensure that every component is designed for direct PA-CF printing, optimizing the entire assembly for weight, strength, and serviceability. My approach will integrate the actuators seamlessly, while applying DFM principles to enhance printability and reduce post-processing. I bring experience in Fusion 360, having successfully completed similar projects involving load-bearing structures and complex assemblies, ensuring your design meets all functional requirements. I’d love to chat about your project and suggest a follow-up discussion to delve deeper into your needs. Regards, Nabeel Ismail
$13 CAD in 7 days
0.0
0.0

I help clients transform ideas into professional 3D models and manufacturing drawings. With extensive experience in product design, machine design, and industrial equipment, I deliver accurate, practical, and cost-effective CAD solutions ready for manufacturing. Services: 3D CAD Modeling Mechanical & Machine Design Product Development Manufacturing Drawings Assembly Design Sheet Metal Design Design Modification & Optimization Prototype and Production Support Let's work together to turn your ideas into reliable and manufacturable designs.
$10,000 CAD in 10 days
0.0
0.0

⚠️ IF YOU’RE NOT HAPPY, YOU DON’T PAY ⚠️ I have extensive experience in robotics and 3D-printed assemblies, specifically using Fusion 360 for complex designs. I have successfully created mechanical designs that prioritize printability and functionality, ensuring components are ready for immediate prototyping. Understanding your goal of developing a bipedal humanoid robot, I will meticulously model the skeleton, shell, and joints, integrating the 21 actuators while optimizing for strength and weight. My approach ensures that every aspect, from fasteners to cable routing, is serviceable and efficient. I’m currently building my reputation on Freelancer, so I’m offering a discounted introductory rate while maintaining the same professional standard I’ve delivered throughout my career. Let’s discuss how we can bring your vision to life! Regards, Anchel
$10 CAD in 7 days
0.0
0.0

I provide professional 3D CAD modeling and mechanical design services using Autodesk Fusion 360 and PTC Creo. Services offered: 3D part modeling Assembly design 2D technical drawings Mechanical component design Product design and development Sheet metal modeling Parametric modeling Design modifications and revisions Conversion of sketches/images into 3D CAD models Basic design documentation I focus on creating accurate, manufacturable, and well-organized CAD models according to the client's requirements. I can also modify existing designs and provide the required CAD files and technical drawings. Software: Autodesk Fusion 360 | PTC Creo
$15 CAD in 10 days
0.0
0.0

Chatham, United Kingdom
Member since Nov 16, 2016
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